Gas turbine engine system with motor-generator

Patent metadata

Field	Value
Publication number	US-12060833-B2
Application number	US-202117398643-A
Country	US
Kind code	B2
Filing date	Aug 10, 2021
Priority date	Aug 10, 2021
Publication date	Aug 13, 2024
Grant date	Aug 13, 2024

Abstract

In some examples, a gas turbine engine including a high-pressure (HP) spool assembly including a HP shaft, a HP compressor and HP turbine; a lower pressure (LP) spool assembly including a LP shaft and LP turbine; a motor-generator coupled to the LP shaft; and a controller. The controller is configured to control the motor-generator to operate in a motor mode to apply torque the LP shaft during a starting of the HP spool assembly, and control the motor-generator to operate in a generator mode for a least a period of time following the starting of the HP spool assembly.

First claim

What is claimed is:

1. A gas turbine engine system comprising:
a high-pressure (HP) spool assembly including a HP shaft, a HP compressor, and HP turbine;
a lower pressure (LP) spool assembly including a LP shaft and a LP turbine;
a motor-generator coupled to the LP shaft; and
a controller configured to:
prior to the starting of the HP spool assembly, apply a static torque of a magnitude to the LP shaft to determine if the LP shaft is locked prior to starting the HP spool assembly, and wherein the magnitude is selected to avoid damage to the LP shaft if the LP shaft is locked;
control the motor-generator to operate in a motor mode to apply torque to the LP shaft during starting of the HP spool assembly, and
control the motor-generator to operate in a generator mode for at least at period of time following the starting of the HP spool assembly.

2. The system of claim 1 , further comprising a starter motor coupled to the HP spool assembly, wherein the controller is configured to control the starter motor to start the HP spool assembly by applying torque to the HP shaft, wherein the motor-generator is configured to apply the torque to the LP shaft while the starter motor applies torque to the HP shaft.

3. The system of claim 1 , wherein the controller is configured to abort the starting of the HP spool assembly upon determining that the LP shaft is locked.

4. The system of claim 1 , further comprising an oil scavenge pump driven by rotation of the LP shaft, wherein the controller is configured to control the motor-generator to operate in the motor mode to apply the torque to the LP shaft during the starting of the HP spool assembly to cause oil to recirculate to an oil tank, and wherein the recirculated oil is supplied an oil pump driven by the HP shaft assembly.

5. The system of claim 1 , wherein the controller is configured to control the LP shaft to rotate at a minimum LP speed to operate an oil scavenge pump at a speed at which scavenge oil flows during at least one of engine starting or engine shutdown.

6. The system of claim 1 , wherein the controller is configured to control the LP shaft to rotate at a minimum LP speed to operate an oil scavenge pump at a speed at which scavenge oil flows during at least one of failure cases or during engine maintenance.

7. The system of claim 1 , wherein the torque applied by the motor-generator to the LP shaft during a starting of the HP spool assembly is configured to overcome a cogging torque of the motor-generator.

8. A method for operating a gas turbine engine system, wherein the gas turbine engine system comprises a high-pressure (HP) spool assembly including a HP shaft, a HP compressor and HP turbine; a lower pressure (LP) spool assembly including a LP shaft and a LP turbine; a motor-generator coupled to the LP shaft; and a controller, the method comprising:
prior to the starting of the HP spool assembly, controlling the motor-generator to apply a static torque of a magnitude to the LP shaft to determine if the LP shaft is locked prior to starting the HP spool assembly, wherein the magnitude is selected to avoid damage to the LP shaft if the LP shaft is locked;
controlling the motor-generator to operate in a motor mode to apply torque to the LP shaft during starting of the HP spool assembly, and
controlling the motor-generator to operate in a generator mode for at least a period of time following the starting of the HP spool assembly.

9. The method of claim 8 , wherein the engine system comprises a starter motor coupled to the HP spool assembly, the method further comprising controlling the starter motor to start the HP spool assembly by applying torque to the HP shaft while the torque is applied to the LP shaft by the motor-generator.

10. The method of claim 8 , further comprising aborting the starting of the HP spool assembly upon determining that the LP shaft is locked.

11. The method of claim 8 , wherein the engine system comprises an oil scavenge pump driven by rotation of the LP shaft, wherein controlling the motor-generator to operate in the motor mode to apply torque to the LP shaft during starting of the HP spool assembly comprises controlling the motor-generator to operate in the motor mode to apply the torque to the LP shaft during the starting of the HP spool assembly to cause oil to recirculate to an oil tank, and wherein the recirculated oil is supplied an oil pump driven by the HP shaft assembly.

12. The method of claim 8 , further comprising controlling the LP shaft to rotate at a minimum LP speed to operate an oil scavenge pump at a speed at which scavenge oil flows during at least one of engine starting or engine shutdown.

13. The method of claim 8 , further comprising controlling the LP shaft to rotate at a minimum LP speed to operate an oil scavenge pump at a speed at which scavenge oil flows during at least one of failure cases or abnormal conditions or during engine maintenance.

14. The method of claim 8 , wherein the torque applied by the motor-generator to the LP shaft during a starting of the HP spool assembly is configured to overcome a cogging torque of the motor-generator.

Assignees

• Rolls Royce Nam Tech Inc

Inventors

• Morgan Sean Andrew
• Unton Timothy
• Smith Alan W
• Lagrange Adam
• Muskat James Christopher

Classifications

• F02C6/20

  Adaptations of gas-turbine plants for driving vehicles · CPC title

• F02C6/00

  Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use · CPC title

• F02C9/00

  Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants (controlling air intakes F02C7/057; controlling turbines F01D; controlling compressors F04D27/00; controlling in general G05) · CPC title

• F05D2220/76

  an electrical generator · CPC title

• F02K5/00

  Plants including an engine, other than a gas turbine, driving a compressor or a ducted fan · CPC title