Electrosurgical probe for delivering microwave energy

Patent metadata

Field	Value
Publication number	US-12059203-B2
Application number	US-201616061640-A
Country	US
Kind code	B2
Filing date	Dec 16, 2016
Priority date	Dec 17, 2015
Publication date	Aug 13, 2024
Grant date	Aug 13, 2024

Abstract

An electrosurgical instrument for use in minimally invasive surgical techniques that provides a small scale localized microwave field capable of precisely ablating tissue, e.g. in the lungs, through suitable selection of geometry and material for a radiating distal tip thereof. The instrument may be used with a bronchoscope having a power delivery structure formed within the instrument cord thereof. A vision system may be incorporated into the energy delivery structure. The instrument comprise a coaxial cable for conveying microwave energy to a radiating tip portion that comprises a dielectric tip and a distal conductive portion that extends longitudinally therein. The dielectric tip has a dielectric constant greater than a dielectric material within the coaxial cable. The distal end of the device is designed to facilitate efficient microwave energy delivery into lung tumour tissue to achieve a localized volume of ablation.

First claim

The invention claimed is:

1. An electrosurgical instrument for delivering microwave energy into biological tissue, the electrosurgical instrument comprising:
a coaxial cable for conveying the microwave energy, the coaxial cable having an inner conductor, an outer conductor, and a first dielectric material separating the inner conductor and outer conductor;
a radiating tip portion disposed at a distal end of the coaxial cable to receive the microwave energy from the coaxial cable; and
an imaging element for conveying an imaging signal to permit visualisation of a distal end of the instrument,
wherein the radiating tip portion comprises:
a dielectric tip formed from a second dielectric material that is different from the first dielectric material, and
a distal conductive portion comprising a portion of the inner conductor of the coaxial cable as a singular element that extends longitudinally into the dielectric tip and is surrounded by the dielectric tip,
wherein the second dielectric material has a dielectric constant greater than the first dielectric material, a geometry of the second dielectric material and its dielectric constant being selected such that an axial length of the dielectric tip corresponds to a fraction of a wavelength of the microwave energy when propagating in the dielectric tip, whereby the radiating tip portion is arranged as a quarter wave impedance transformer to match an input impedance to a tissue load impedance to radiate a localized microwave field for tissue ablation,
wherein the imaging element extends through the first dielectric material and radiating tip portion within the inner conductor, the distal conductive portion, and the dielectric tip,
wherein the distal conductive portion extends longitudinally through the dielectric tip and terminates at a proximal end of a dielectric cap, wherein the distal conductive portion abuts the proximal end of the dielectric cap.

2. The electrosurgical instrument according to claim 1 , wherein an outer diameter of the coaxial cable and radiating tip portion is equal to or less than 1.9 mm.

3. The electrosurgical instrument according to claim 1 , wherein the dielectric constant of the second dielectric material is equal to or greater than 80.

4. The electrosurgical instrument according to claim 1 , wherein the radiating tip portion further comprises an intermediate dielectric element surrounding a proximal part of the distal conductive portion and separating the first dielectric material from the dielectric tip, the intermediate dielectric element being formed from a third dielectric material that is different from the second dielectric material.

5. The electrosurgical instrument according to claim 1 , comprising conductive material arranged on an outer surface of the dielectric tip to form a microstrip or coplanar transmission line for delivering the microwave energy into the biological tissue.

6. The electrosurgical instrument according to claim 1 , wherein the radiating tip portion includes a field shaping element arranged to direct the microwave field to one side of the radiating tip portion.

7. The electrosurgical instrument according to claim 6 , wherein the field shaping element is a conductive finger extending longitudinally along a side of an outer surface of the dielectric tip opposite to the side from which the microwave field is directed, the conductive finger being electrically connected to the outer conductor of the coaxial cable.

8. The electrosurgical instrument according to claim 7 , wherein the conductive finger extends along an outer surface of the dielectric cap, whereby the conductive finger extends further from the coaxial cable than the distal conductive portion.

9. The electrosurgical instrument according to claim 7 , wherein the conductive finger is an extension of the outer conductor of the coaxial cable.

10. The electrosurgical instrument according to claim 7 , wherein the conductive finger is a distal part of a conductive sleeve mounted on and electrically connected to the outer conductor of the coaxial cable, wherein the conductive sleeve is rotatable relative the dielectric tip to adjust a circumferential position of the conductive finger.

11. The electrosurgical instrument according to claim 6 , wherein the field shaping element is a conductive sleeve formed over the dielectric tip, the conductive sleeve having a radiating slot formed therein on the side from which the microwave field is directed.

12. The electrosurgical instrument according to claim 11 , wherein the conductive sleeve is rotatable relative the dielectric tip to adjust a circumferential position of the radiating slot.

13. The electrosurgical instrument according to claim 10 , wherein the conductive sleeve has a pair of radiating slots on opposite sides of the dielectric tip, and wherein a radiating top portion comprises an actuator operable to selectively expose only one slot of the pair of radiating slots.

14. The electrosurgical instrument according to claim 13 , where in the actuator comprises a longitudinally slidable sleeve having opposed cut outs formed therein, wherein the actuator is movable between a first position in which a first cut out of the opposed cut outs exposes a first one of the pair of radiating slots and a second position in which a second cut out of the opposed cut outs exposes a second one of the pair of radiating slots.

15. The electrosurgical instrument according to claim 1 , wherein the imaging element includes a fibrescope comprising a bundle of optical fibres.

16. The electrosurgical instrument according to claim 15 , wherein the inner conductor and distal conductive portion are hollow to define a channel for carrying the bundle of optical fibres.

17. The electrosurgical instrument according to claim 15 , wherein the bundle of optical fibres extends through the first dielectric material and the radiating tip portion and has a layer of conductive material over its outer surface to form the inner conductor of the coaxial cable and the distal conductive portion.

18. The electrosurgical instrument according to claim 1 , wherein the imaging element comprises an image sensor mounted at the distal end of the radiating tip portion and a communication cable for conveying a signal from the image sensor to a proximal end of the instrument.

19. The electrosurgical instrument according to claim 18 , wherein the inner conductor and the distal conductive portion are hollow to define a channel for carrying the communication cable.

20. The electrosurgical instrument according to claim 18 , wherein the image sensor comprises an ultrasound transducer.

21. The electrosurgical instrument according to claim 1 including a temperature sensor at the distal end thereof.

22. The electrosurgical instrument according to claim 21 , wherein the temperature sensor is a thermocouple mounted on the outer conductor of the coaxial cable.

23. The electrosurgical instrument according to claim 22 , wherein the thermocouple comprises a plurality of stubs arranged to filter out a signal having a same frequency as the microwave energy.

24. The electrosurgical instrument according to claim 21 , wherein the temperature sensor includes a temperature sensitive micromechanical structure at the distal end of the end, and a means of optically monitoring the temperature sensitive micromechanical structure.

25. The electrosurgical instrument according to claim 1 , wherein the coaxi

Assignees

• Creo Medical Ltd

Inventors

• Hancock Christopher Paul
• White Malcolm
• Burn Patrick
• Shah Pallav
• Hales Philip

Classifications

• A61B2018/183

  characterised by the type of antenna · CPC title

• A61B2018/00791

  Temperature · CPC title

• A61B2018/00702

  Power or energy · CPC title

• A61B2018/00107

  Coatings on the energy applicator · CPC title

• A61B2018/00071

  Electrical conductivity · CPC title