Smart wheel energy harvester

Patent metadata

Field	Value
Publication number	US-12057791-B2
Application number	US-202217959120-A
Country	US
Kind code	B2
Filing date	Oct 3, 2022
Priority date	Jul 24, 2019
Publication date	Aug 6, 2024
Grant date	Aug 6, 2024

Abstract

Systems and methods for an energy harvester proximate to a rotatable component of a vehicle's wheel are disclosed. In some embodiments, an energy harvester system includes: a plurality of energy harvesting components configured to be coupled to a rotatable component in a ring formation along a circumference of the rotatable component, wherein each of the plurality of energy harvesting components includes: a substrate configured to be attached to a surface of the rotatable component; a piezoelectric component coupled to a surface of the substrate, wherein the piezoelectric component is configured to deform in response to a mechanical strain imparted on the piezoelectric component as the rotatable component rotates and generate an electric signal; and an interconnect coupled to the piezoelectric components and configured to conduct the electric signal from the piezoelectric components to a device coupled to the rotatable component.

First claim

What is claimed is:

1. An energy harvesting system, comprising:
a plurality of energy harvesting components configured to be coupled to a rotatable component along a circumference of the rotatable component, wherein each of the plurality of energy harvesting components comprises:
a substrate configured to be attached to a surface of the rotatable component;
a piezoelectric component coupled to a surface of the substrate, wherein the piezoelectric component is configured to deform in response to a mechanical strain imparted on the piezoelectric component as the rotatable component rotates and generate an electric signal; and

an interconnect coupled to the piezoelectric components and configured to conduct the electric signal from the piezoelectric components to a device coupled to the rotatable component,
wherein the substrate comprises:
a first surface configured to contact and interface with a surface of the rotatable component, and
a second surface opposite the first surface, wherein a portion of the piezoelectric component is attached to a first portion of the second surface, the second surface comprising a second portion that is configured to contact the piezoelectric component when mechanical strain is imparted on the piezoelectric component, wherein the second portion is further configured to not contact the piezoelectric component when no mechanical strain is imparted on the piezoelectric component, and wherein the piezoelectric component is configured to deform while experiencing the mechanical strain so as to contact the second portion of the second surface, and
wherein the first surface is curved in three dimensions along a length, a width, and a height of the substrate so as to fit to the surface of the rotatable component and the second surface is curved in only two of the three dimensions.

2. The system of claim 1 , wherein the plurality of energy harvesting components are coupled to the rotatable component in a ring formation and the ring formation forms a concentric loop that matches a circumference of the rotatable component.

3. The system of claim 1 , wherein the piezoelectric component comprises multiple layers.

4. The system of claim 3 , wherein the multiple layers comprise: a tensile load backing layer, a piezoelectric material layer, and an electrode layer, wherein the electrode layer comprises an electrode connected to the interconnect.

5. The system of claim 1 , further comprising at least one passive bridge disposed between two energy harvesting components.

6. The system of claim 5 , wherein the at least one passive bridge comprises an energy storage medium in electrical communication with an electrical conduction component of at least one of the two energy harvesting components.

7. The system of claim 5 , wherein the at least one passive bridge comprises a plurality of passive bridges, wherein the ring formation comprises a concentric ring having one of the plurality of passive bridges disposed between each pair of energy harvesting components in the concentric ring.

8. An energy harvesting system, comprising:
a plurality of energy harvesting components interconnected with each other and configured to be coupled to a rotatable component along a circumference of the rotatable component, wherein each of the plurality of energy harvesting components comprises:
a substrate configured to be attached to a surface of the rotatable component, wherein the substrate comprises at least one interlocking feature that is configured to interlock with an interlocking feature of an adjacent substrate in an adjacent energy harvesting component; and
a piezoelectric component coupled to a surface of the substrate, wherein the piezoelectric component is configured to deform in response to a mechanical strain imparted on the piezoelectric component as the rotatable component rotates and generate an electric signal,
wherein the substrate comprises:
a first surface configured to contact and interface with a surface of the rotatable component, and
a second surface opposite the first surface, wherein a portion of the piezoelectric component is attached to a first portion of the second surface, the second surface comprising a second portion that is configured to contact the piezoelectric component when mechanical strain is imparted on the piezoelectric component, wherein the second portion is further configured to not contact the piezoelectric component when no mechanical strain is imparted on the piezoelectric component, and wherein the piezoelectric component is configured to deform while experiencing the mechanical strain so as to contact the second portion of the second surface, and
wherein the first surface is curved in three dimensions along a length, a width, and a height of the substrate so as to fit to the surface of the rotatable component and the second surface is curved in only two of the three dimensions.

9. The system of claim 8 , wherein each of the plurality of energy harvesting components further comprises an interconnect coupled to the piezoelectric component and configured to conduct the electric signal from the piezoelectric component to a device coupled to the rotatable component.

10. The system of claim 8 , wherein the plurality of energy harvesting components are coupled to the rotatable component in a ring formation and the ring formation forms a concentric loop that matches a circumference of the rotatable component.

11. The system of claim 8 , wherein the piezoelectric component comprises multiple layers.

12. The system of claim 11 , wherein the multiple layers comprise: a tensile load backing layer, a piezoelectric material layer, and an electrode layer, wherein the electrode layer comprises an electrode connected to the interconnect.

13. An energy harvesting system, comprising:
at least one energy harvesting component coupled to a surface of a rotatable component, wherein the at least one energy harvesting component comprise:
a substrate configured to be attached to a surface of the rotatable component;
a piezoelectric component coupled to a surface of the substrate, wherein the piezoelectric component is configured to deform in response to a mechanical strain imparted on the piezoelectric component as the rotatable component rotates and generate an electric signal,
wherein the substrate comprises:
a first surface configured to contact and interface with a surface of the rotatable component, and
a second surface opposite the first surface, wherein a portion of the piezoelectric component is attached to a first portion of the second surface, the second surface comprising a second portion that is configured to contact the piezoelectric component when mechanical strain is imparted on the piezoelectric component, wherein the second portion is further configured to not contact the piezoelectric component when no mechanical strain is imparted on the piezoelectric component, and wherein the piezoelectric component is configured to deform while experiencing the mechanical strain so as to contact the second portion of the second surface, and
wherein the first surface is curved in three dimensions along a length, a width, and a height of the substrate so as to fit to the surface of the rotatable component and the second surface is curved in only two of the three dimensions.

14. The system of claim 13 , wherein the second surface comprises a depression.

15. The system of claim 13 , wherein the piezoelectric component comprises: a tensile load backing layer, a piezoelectric material layer, and an electrode layer.

16. The system of claim 15 , wherein the tensile load

Assignees

• Tdk Corp

Inventors

• Griswold Ryan
• Sze John
• Vivek Vibhu

Classifications

• B60C23/0486

  comprising additional sensors in the wheel or tyre mounted monitoring device, e.g. movement sensors, microphones or earth magnetic field sensors · CPC title

• B60C23/0411

  Piezoelectric generators · CPC title

• B60R16/0307

  using generators driven by a machine different from the vehicle motor · CPC title

• B60C7/00

  Non-inflatable or solid tyres (B60C1/00 takes precedence) · CPC title

• H10N30/30

  with mechanical input and electrical output, e.g. functioning as generators or sensors · CPC title