Stator for rotating electric machine

Patent metadata

Field	Value
Publication number	US-12057748-B2
Application number	US-202017422125-A
Country	US
Kind code	B2
Filing date	Jul 24, 2020
Priority date	Jan 8, 2020
Publication date	Aug 6, 2024
Grant date	Aug 6, 2024

Abstract

The present disclosure relates to a stator for a rotating electric machine. A plurality of electrically-connected parts is formed on one side surface of a stator core to electrically connect a plurality of hairpins. Among portions of two electrically-connected parts adjacent to each other in a circumferential direction of the stator core, portions located at the same distance from the one side surface of the stator core have shortest distances therebetween, which are set to have difference values included in a preset range value. This may result in preventing a generation of a vulnerable portion at which two adjacent electrically-connected parts are excessively adjacent to each other in the circumferential direction of the stator core.

First claim

What is claimed is:

1. A stator for a rotating electric machine, the stator comprising:
a stator core defining a plurality of slots; and
a stator coil coupled to the stator core and comprising a plurality of hairpins that are electrically connected to each other and inserted into the slots in a preset pattern,
wherein each of the plurality of hairpins includes a conductor and an insulating coating film covering the conductor,
wherein the plurality of hairpins comprise:
a plurality of first protruding parts, each of the first protruding parts protruding axially away from a side surface of the stator core and each of the first protruding parts having a first end and a first stripped portion at the first end where the insulating coating film does not cover the conductor,
a plurality of second protruding parts, each of the second protruding parts protruding axially away from the side surface of the stator core and being connected to the first protruding part, and each of the second protruding parts having a second end and a second stripped portion at the second end where the insulating coating film does not cover the conductor, and
a plurality of electrically-connected parts, each of the electrically-connected parts being defined by electrically coupling the first stripped portion of each of the plurality of first protruding parts and the second stripped portion of each of the second protruding parts,

wherein the plurality of electrically-connected parts are spaced apart from each other along a circumferential direction of the stator core,
wherein a distance between adjacent ones of the electrically-connected parts is substantially constant within a preset range value along an axial direction,
wherein each of the plurality of first protruding parts comprises:
a first inclined portion that extends in a first circumferential direction of the stator core at a predetermined angle relative to an axial side surface of the stator core, and
a first wire connection portion that is connected to an end of the first inclined portion and extends in a direction away from the slot,

wherein each of the plurality of second protruding parts comprises:
a second inclined portion that extends in a second circumferential direction of the stator core opposite to the first circumferential direction at a predetermined angle relative to the axial side surface of the stator core, and
a second wire connection portion that is connected to an end of the second inclined portion and extends in a direction away from the slot,

wherein an insulating member is (i) disposed between the plurality of first protruding parts and the plurality of second protruding parts and (ii) configured to provide electrical insulation between the plurality of first protruding parts and the plurality of second protruding parts, and
wherein the insulating member comprises a first insulating member, the first insulating member being disposed between the first inclined portion and the second inclined portion that are adjacent to each other and partially overlap each other in a radial direction of the stator core.

2. The stator of claim 1 , wherein the preset range value is 1 mm or less.

3. The stator of claim 1 , wherein the end of the first inclined portion connected to the first wire connection portion is curved at a first predetermined curvature, and
wherein the end of the second inclined portion connected to the second wire connection portion is curved at a second predetermined curvature.

4. The stator of claim 3 , wherein the first stripped portion is located to be farther away from the slot than a portion where the first wire connection portion is connected to the end of the first inclined portion, and
wherein the second stripped portion is located to be farther away from the slot than a portion where the second wire connection portion is connected to the end of the second inclined portion.

5. The stator of claim 4 , wherein the first stripped portion is provided at the first wire connection portion, and
wherein the second stripped portion is provided at the second wire connection portion.

6. The stator of claim 1 , wherein the first stripped portion and the second stripped portion have a preset stripping length.

7. The stator of claim 6 , wherein the preset stripping length is in a range of 4 mm to 6 mm.

8. The stator of claim 1 , wherein the first stripped portion and the second stripped portion extend by a predetermined length in a direction away from the slot.

9. The stator of claim 8 , wherein the predetermined length is in a range of 5 mm to 7 mm.

10. A stator for a rotating electric machine, the stator comprising:
a stator core defining a plurality of slots; and
a stator coil coupled to the stator core and comprising a plurality of hairpins that are electrically connected to each other and inserted into the slots in a preset pattern,
wherein each of the plurality of hairpins includes a conductor and an insulating coating film covering the conductor,
wherein the plurality of hairpins comprise:
a plurality of first inclined portions, each of the first inclined portions extending in a first circumferential direction of the stator core at a predetermined angle relative to an axial side surface of the stator core,
a plurality of first wire connection portions, each of the first wire connection portions extending from an end of the first inclined portion in a direction away from the slot and each of the first wire connection portions having a first stripped portion at an end of the first wire connection portion where the insulating coating film does not cover the conductor,
a plurality of second inclined portions, each of the second included portions extending in a second circumferential direction of the stator core opposite to the first circumferential direction at a predetermined angle relative to the axial side surface of the stator core,
a plurality of second wire connection portions, each of the second wire connection portions extending from an end of each of the second inclined portions in a direction away from the slot and each of the second wire connection portions having a second stripped portion at an end of the second wire connection portion where the insulating coating film does not cover the conductor, and
a plurality of electrically-connected parts, each of the electrically-connected parts defined by electrically coupling the first stripped portion and the second stripped portion,

wherein an insulating member is disposed between protruding portions of the hairpins and configured to provide electrical insulation between the protruding portions, and
wherein the insulating member comprises a first insulating member, the first insulating member being disposed between the first inclined portion and the second inclined portion that are disposed adjacent to each other and partially overlap each other in a radial direction of the stator core.

11. The stator of claim 10 , wherein the first stripped portion and the second stripped portion have a preset stripping length.

12. The stator of claim 11 , wherein the preset stripping length is in a range of 4 mm to 6 mm.

13. The stator of claim 10 , wherein the first stripped portion and the second stripped portion extend by a predetermined length in a direction away from the slot.

14. The stator of claim 13 , wherein the predetermined length is in a range of 5 mm to 7 mm.

15. The stator of claim 1 , wherein the plurality of first protruding parts are located at a radially outermost portion of the plurality of slots, and
wherein the plurality of second protruding parts is located adja

Assignees

• Lg Magna E Powertrain Co Ltd
• Lg Electronics Inc

Inventors

• Sung Wonjung
• Park Gyeongjae
• Seol Hyunsoo
• Kim Seokhwan

Classifications

• H02K3/32

  Windings characterised by the shape, form or construction of the insulation · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K3/345

  between conductor and core, e.g. slot insulation · CPC title

• H02K3/34

  between conductors or between conductor and core, e.g. slot insulation · CPC title