Rotary electric machine

Patent metadata

Field	Value
Publication number	US-12057740-B2
Application number	US-201917423912-A
Country	US
Kind code	B2
Filing date	Mar 27, 2019
Priority date	Mar 27, 2019
Publication date	Aug 6, 2024
Grant date	Aug 6, 2024

Abstract

An object is to obtain a rotary electric machine, capable of reducing an eddy current loss which is caused in a magnet member provided in a stator. A rotor and a stator which is arranged to face to the rotor in a radial direction of the rotor are provided. The stator has a stator core, a stator coil, and a magnet member. The stator core has a core back and teethes, and the teethes protrude from the core back toward the rotor and are arranged along a circumferential direction. The stator coil is wound to each of the plurality of teethes, and is arranged in a slot formed between teethes lying next to each other in the circumferential direction. The magnet member is formed of a plurality of permanent magnets in each of the teethes.

First claim

What is claimed is:

1. A rotary electric machine, comprising:
a rotor; and
a stator facing the rotor, such that there is a space between the stator and the rotor in a radial direction of the rotor,
the stator including:
a stator core including a core back of cylindrical shape and a plurality of teeth, where each of the plurality of teeth protrudes from the core back toward the rotor, and is along a circumferential direction of the rotor,
a stator coil, wound to each of the plurality of teeth, and being in a slot between teeth lying next to each other in the circumferential direction, and
a magnet member including a plurality of permanent magnets including at least three permanent magnets disposed in each of the plurality of teeth, where each of the plurality of permanent magnets has the same magnetic pole as each other in the circumferential direction, and is arranged in a protruding direction of the teeth,
wherein, among the plurality of permanent magnets in the protruding direction of the teeth, a thickness of a permanent magnet becomes gradually smaller to the rotor, and a thickness of a closest permanent magnet to the rotor is a smallest thickness among thicknesses of remaining permanent magnets, along the protruding direction of the teeth, and
wherein among the plurality of permanent magnets, each of the plurality of permanent magnets is in contact with the permanent magnets that are adjacent thereto.

2. The rotary electric machine according to claim 1 ,
wherein the permanent magnets which lie next to each other in the circumferential direction by way of the slot are arranged, facing the same magnetic pole with each other.

3. The rotary electric machine according to claim 1 ,
wherein a length of the permanent magnet along the protruding direction of the teeth is less than twice a skin depth d, which is given by d={2/(ωμσ)} 1/2 ,
where ω is an angular frequency of a current which flows in the stator coil, μ is a magnetic permeability of the permanent magnet, and σ is an electric conductivity of the permanent magnet.

4. The rotary electric machine according to claim 1 ,
wherein, in the magnet member, at least one of a surface on a facing side to the rotor and an opposite surface on the facing side is exposed from the stator core.

5. The rotary electric machine according to claim 1 ,
wherein a distance from the magnet member to the rotor in the radial direction is larger than a distance from the stator core to the rotor in the radial direction.

6. The rotary electric machine according to claim 1 ,
wherein, in the magnet member, the plurality of permanent magnets is arranged in a direction perpendicular to the protruding direction of the teeth.

7. The rotary electric machine according to claim 1 ,
wherein a length of respective permanent magnets along a direction perpendicular to the protruding direction of the teeth is less than twice a skin depth d, which is given by d={2/(ωμσ)} 1/2 ,
where ω is an angular frequency of a current which flows in the stator coil, μ is a magnetic permeability of the permanent magnet, and σ is an electric conductivity of the permanent magnet.

8. A rotary electric machine, comprising:
a rotor; and
a stator facing the rotor, such that there is a space between the stator and the rotor in a radial direction of the rotor,
the stator including:
a stator core including a core back of cylindrical shape and a plurality of teeth, where each of the plurality of teeth protrudes from the core back toward the rotor, and is along a circumferential direction of the rotor,
a stator coil, wound to each of the plurality of teeth, and being in a slot between teeth lying next to each other in the circumferential direction, and
a magnet member including a plurality of permanent magnets disposed in each of the plurality of teeth, where each of the plurality of permanent magnets has the same magnetic pole as each other in the circumferential direction, and is arranged in a protruding direction of the teeth,
wherein, among the plurality of permanent magnets which is arranged in the protruding direction of the teeth, a closest permanent magnet to the rotor is divided into two permanent magnets along the direction perpendicular to the protruding direction of the teeth.

9. The rotary electric machine according to claim 1 ,
wherein the permanent magnet has a chamfered surface without a sharp corner portion, the chamfered surface extending along both the protruding direction of the teeth and a shaft direction of the rotor and a surface on a facing side to the rotor.

10. A rotary electric machine, comprising:
a rotor; and
a stator facing the rotor, such that there is a space between the stator and the rotor in a radial direction of the rotor,
the stator including:
a stator core including a core back of cylindrical shape and a plurality of teeth, where each of the plurality of teeth protrudes from the core back toward the rotor, and is along a circumferential direction of the rotor,
a stator coil, wound to each of the plurality of teeth, and being in a slot between teeth lying next to each other in the circumferential direction, and
a magnet member including a permanent magnet disposed in each of the plurality of teeth, where the permanent magnet is magnetized in the circumferential direction and a plurality of grooves extend through permanent magnet in a shaft direction, extend in the circumferential direction, direction and are on opposite sides of each permanent magnet in the circumferential direction such that a first of the plurality of grooves is on a first side of one of the permanent magnets in the circumferential direction and another of the plurality of grooves of the one of the permanent magnets is on a second and opposite side of the one of the permanent magnets in the circumferential direction.

11. The rotary electric machine according to claim 1 , wherein:
the length of the permanent magnets is smaller gradually, as the permanent magnets approach the rotor.

12. The rotary electric machine according to claim 10 , wherein:
the plurality of grooves do not extend completely through the permanent magnets in the circumferential direction.

13. The rotary electric machine according to claim 1 , wherein:
the plurality of magnets of the magnet member consists of exactly six permanent magnets.

14. The rotary electric machine according to claim 10 , wherein:
the grooves are offset from each other such that a groove of the plurality of grooves on one side of the permanent magnet is offset in the radial direction from the shaft with respect to another groove of the plurality of grooves on an opposite side of the permanent magnet.

Assignees

• Mitsubishi Electric Corp

Inventors

• Mizuta Takahiro
• Ito Kazumasa
• Yasumori Takayuki

Classifications

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K21/14

  with magnets rotating within the armatures · CPC title

• H02K3/12

  arranged in slots · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title

• H02K21/04

  Windings on magnets for additional excitation {; Windings and magnets for additional excitation} · CPC title