Separator plate with periodic surface structures in the nanometer to micrometer range

Patent metadata

Field	Value
Publication number	US-12057608-B2
Application number	US-202117195506-A
Country	US
Kind code	B2
Filing date	Mar 8, 2021
Priority date	Mar 10, 2020
Publication date	Aug 6, 2024
Grant date	Aug 6, 2024

Abstract

The present disclosure relates to a separator plate for an electrochemical system, wherein the separator plate has, at least in some regions, periodic surface structures with a mean spatial period of less than 10 μm. The disclosure additionally relates to a method for producing a separator plate for an electrochemical system, comprising the steps: providing a separator plate; irradiating the separator plate by means of a pulsed laser, wherein a pulse duration of the laser pulses is less than 1 ns; and creating periodic surface structures on the separator plate by way of the laser radiation.

First claim

The invention claimed is:

1. A separator plate for an electrochemical system, the separator plate comprising:
a plurality of webs and channels formed between the webs; and
at least in some regions, surface structures arranged periodically with a mean spatial period of less than 10 μm, and the surface structures arranged on at least some sections of the webs and/or the surface structures arranged on at least some sections of rear webs, the rear webs formed on the surface of the separator plate opposite the channels.

2. The separator plate according to claim 1 , wherein the surface structures comprise depressions which extend substantially parallel to one another.

3. The separator plate according to claim 2 , wherein the depressions have:
a depth of at least 8 nm and/or at most 0.5 μm; and/or
a width of at least 0.1 μm and/or at most 2 μm; and/or
a period in one spatial direction of at least 0.3 μm and/or at most 3 μm.

4. The separator plate according to claim 1 , wherein the separator plate is surface-treated by laser in the region of the surface structures.

5. The separator plate according to claim 1 , wherein the surface structures are arranged periodically with respect to one another at least in one spatial direction.

6. The separator plate according to claim 1 , wherein an oxygen content of a material of a surface of the separator plate is greater in the region of the surface structures than outside of the region of the surface structures.

7. The separator plate according to claim 1 , wherein at least the regions provided with the surface structures are provided with a coating at least in some sections and the coating increases the electrical conductivity.

8. The separator plate according to claim 7 , wherein the coating comprises one or more of the following substances or alloys thereof: electrically conductive oxides, carbon, electrically conductive carbon layers, noble metals, metals, metal nitrides, metal carbides, metal borides, metal silicides, and/or silicon carbide.

9. A bipolar plate comprising two separator plates according to claim 1 , wherein the webs form a contact surface for bearing against a diffusion layer, and/or the rear webs form a contact surface for bearing against one another.

10. The bipolar plate according to claim 9 , wherein an electrical resistance in the region of the contact surface between the webs and the gas diffusion layer and/or between the rear webs of the two separator plates is reduced by the surface structures.

11. The separator plate according to claim 1 , wherein the surface structures reduce an electrical contact resistance of the separator plate.

12. The separator plate according to claim 1 , wherein the separator plate does not have material bonds or welds within an electrochemically active region of the separator plate and the surface structures are arranged at a contact surface between the rear webs and another layer or plate of the electrochemical system.

Assignees

• Reinz Dichtungs Gmbh

Inventors

• Gaugler Bernd
• Grafl Dieter
• Wenzel Stephan

Classifications

• H01M8/188

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• B23K26/0624 Primary

  using ultrashort pulses, i.e. pulses of 1 ns or less · CPC title

• B23K2101/36

  Electric or electronic devices · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M8/026 Primary

  characterised by grooves, e.g. their pitch or depth · CPC title