Method of manufacturing OSB with extruded polymer bands

Patent metadata

Field	Value
Publication number	US-12054945-B2
Application number	US-202217992046-A
Country	US
Kind code	B2
Filing date	Nov 22, 2022
Priority date	May 15, 2018
Publication date	Aug 6, 2024
Grant date	Aug 6, 2024

Abstract

A system for introducing a noise-dampening polymer in-line in the manufacturing process of a manufactured wood product to achieve higher acoustic performance in siding, sheathing, roofing, flooring, and similar applications using the manufactured wood product. Several lines or bands of the noise-dampening polymer are deposited transversely across one side or face of the product. The polymer is deposited where the product is expected to contact joists or studs. The polymer may be a viscoelastic polymer.

First claim

What is claimed is:

1. A product with acoustic dampening properties, comprising:
a manufactured wood product with a first edge, a second edge, a front face, and a back face;
a plurality of pieces of noise-dampening polymer, each piece of noise-dampening polymer affixed in a location on the back face, wherein at least two of the plurality of pieces of noise-dampening polymer are spaced at pre-determined distances from the first edge of the manufactured wood product and each other.

2. The product of claim 1 , wherein the locations comprise a first location proximate the first edge, and a second location proximate the second edge, wherein the second edge is opposite and parallel to the first edge.

3. The product of claim 1 , wherein the polymer is applied in a continuous line in at least one of the locations.

4. The product of claim 1 , wherein the polymer is applied intermittently in at least one of the locations.

5. The product of claim 1 , wherein two or more pieces of the polymer are applied in lines parallel to each other.

6. The product of claim 5 , wherein the lines are parallel to the first edge.

7. The product of claim 6 , wherein the lines are spaced at multiples of 16 inches, 24 inches, and/or 48 inches from the first edge.

8. The product of claim 6 , wherein the lines are directly opposite a plurality of nail lines indicated on the front face of the manufactured wood product.

9. The product of claim 1 , wherein said spacing is selected based on a corresponding spacing of joists, studs, or other flooring or framing support elements.

10. The product of claim 1 , wherein the polymer comprises a viscoelastic polymer.

11. The product of claim 1 , wherein the polymer is heat cured or hot melt.

Assignees

• Louisiana Pacific Corp

Inventors

• Line Jarrod Kevin

Classifications

• E04C2/12

  of solid wood · CPC title

• E04B1/86

  slab-shaped · CPC title

• B27K3/08

  Impregnating by pressure {, e.g. vacuum impregnation} · CPC title

• E04C2/246

  combinations of materials fully covered by E04C2/16 and E04C2/20 · CPC title

• E04F2015/02072

  the additional fastening elements extending into the back side of the flooring elements (E04F2015/021 takes precedence) · CPC title