Elastomer reinforcement cord
US-2021395947-A1 · Dec 23, 2021 · US
US12054885B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12054885-B2 |
| Application number | US-201917283593-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 29, 2019 |
| Priority date | Oct 30, 2018 |
| Publication date | Aug 6, 2024 |
| Grant date | Aug 6, 2024 |
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Provided is an elastomer reinforcement cord with improved rust resistance. An elastomer reinforcement cord 10 includes metal filaments and a polymer material. The elastomer reinforcement cord 10 has a multi-strand structure which includes: at least one core strand 21 formed by twisting plural metal filaments 1 a and 1 b together; and two or more sheath strands 22 each formed by twisting plural metal filaments 11 a and 11 b together, the sheath strands being twisted together around the core strand. An intra-sheath-strand filling rate a, which is a ratio of the area of the polymer material with respect to an intra-sheath-strand gap region A, is 52% or higher, and an inter-strand filling rate b, which is a ratio of the area of the polymer material with respect to an inter-strand gap region B, is 75% or higher.
Opening claim text (preview).
The invention claimed is: 1. An elastomer reinforcement cord, comprising metal filaments and a polymer material, wherein the elastomer reinforcement cord has a multi-strand structure including: at least one core strand formed by twisting plural metal filaments together; and two or more sheath strands each formed by twisting plural metal filaments together, the sheath strands being twisted together around the core strand, when, at a cross-section taken in a direction orthogonal to an axial direction after vulcanization, a region that is surrounded by a line connecting the centers of outermost-layer metal filaments of the respective sheath strands and occupied by other than the metal filaments is defined as an intra-sheath-strand gap region A, an intra-sheath-strand filling rate a, which is a ratio of the area of the polymer material with respect to the intra-sheath-strand gap region A, is 52% or higher, and when, at a cross-section taken in a direction orthogonal to the axial direction after vulcanization, a region between outermost-layer metal filaments of the core strand and the outermost-layer metal filaments of the sheath strands facing the outermost-layer metal filaments of the core strand is defined as an inter-strand gap region B, an inter-strand filling rate b, which is a ratio of the area of the polymer material with respect to the inter-strand gap region B, is 75% or higher, and wherein a distance between the outermost-layer metal filaments of the sheath strands is 20 μm or less. 2. The elastomer reinforcement cord according to claim 1 , wherein the polymer material has a melting point or softening point of 80° C. to 160° C. 3. The elastomer reinforcement cord according to claim 2 , wherein the polymer material has a melt flow rate, which is defined by JIS K7210, of 1.0 g/10 min or higher. 4. The elastomer reinforcement cord according to claim 3 , wherein the core strand and the sheath strands each have a layer-strand structure including a core and at least one sheath layer, and the core is formed by twisting three metal filaments together. 5. The elastomer reinforcement cord according to claim 3 , which is formed by twisting the metal filaments with resin filaments including the polymer material. 6. The elastomer reinforcement cord according to claim 2 , wherein the core strand and the sheath strands each have a layer-strand structure including a core and at least one sheath layer, and the core is formed by twisting three metal filaments together. 7. The elastomer reinforcement cord according to claim 2 , which is formed by twisting the metal filaments with resin filaments including the polymer material. 8. The elastomer reinforcement cord according to claim 1 , wherein the polymer material has a melt flow rate, which is defined by JIS K7210, of 1.0 g/10 min or higher. 9. The elastomer reinforcement cord according to claim 8 , wherein the core strand and the sheath strands each have a layer-strand structure including a core and at least one sheath layer, and the core is formed by twisting three metal filaments together. 10. The elastomer reinforcement cord according to claim 8 , which is formed by twisting the metal filaments with resin filaments including the polymer material. 11. The elastomer reinforcement cord according to claim 1 , wherein the core strand and the sheath strands each have a layer-strand structure including a core and at least one sheath layer, and the core is formed by twisting three metal filaments together. 12. The elastomer reinforcement cord according to claim 11 , which is formed by twisting the metal filaments with resin filaments including the polymer material. 13. The elastomer reinforcement cord according to claim 1 , which is formed by twisting the metal filaments with resin filaments including the polymer material. 14. The elastomer reinforcement cord according to claim 1 , wherein the polymer material comprises an ionomer and an acid-modified resin. 15. The elastomer reinforcement cord according to claim 1 , wherein 50% or more of the surface area of the outermost-layer metal filaments of each sheath strand is in a state of being in contact with the elastomer.
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