Grease composition

Patent metadata

Field	Value
Publication number	US-12054690-B2
Application number	US-202117907371-A
Country	US
Kind code	B2
Filing date	Mar 16, 2021
Priority date	Mar 31, 2020
Publication date	Aug 6, 2024
Grant date	Aug 6, 2024

Abstract

A grease composition which contains a base oil (A), a urea-based thickener (B), a sarcosine derivative (C), and a fatty acid zinc salt (D), wherein particles containing the urea-based thickener (B) in the grease composition satisfies Requirement (I). The base oil (A) is a blended base oil containing a high viscosity hydrocarbon-based synthetic oil having a specific kinematic viscosity (A1). A low viscosity hydrocarbon-based synthetic oil having a specific kinematic viscosity (A2). An ultra-high viscosity hydrocarbon-based synthetic oil has a number average molecular weight (Mn) of 2,500 to 4,500 and a specific kinematic viscosity (A3). A 40° C. kinematic viscosity of the base oil (A) is 500 mm 2 /s to 1,500 mm 2 /s. A viscosity index of the base oil (A) is 140 or more. A content of the fatty acid zinc salt (D) is 10 mass % to 20 mass % based on a total amount of the grease composition.

First claim

The invention claimed is:

1. A grease composition, comprising:
a base oil (A);
a urea-based thickener (B);
a sarcosine derivative (C); and
a fatty acid zinc salt (D);
wherein particles comprising the urea-based thickener (B) in the grease composition have an arithmetic average particle diameter on an area basis as measured by a laser diffraction/scattering method is 2.0 μm or less,
wherein the fatty acid zinc salt (D) is present in a range of from 10 to 20 mass%, based on a total grease composition mass,
wherein the base oil (A) has a 40° C. kinematic viscosity is in a range of from 500 mm 2 /s to 1,500 mm 2 /s,
wherein the base oil (A) has a viscosity index of 140 or more, and
wherein the base oil (A) is a blended base oil comprising
a high viscosity hydrocarbon-based synthetic oil (A1) having a 40° C. kinematic viscosity in a range of from 200 mm 2 /s to 600 mm 2 /s;
a low viscosity hydrocarbon-based synthetic oil (A2) having a 40° C. kinematic viscosity in a range of from 5.0 to 110 mm 2 /s; and
an ultra-high viscosity hydrocarbon-based synthetic oil (A3) having a number average molecular weight (Mn) in a range of from 2,500 to 4,500 and a 40° C. kinematic viscosity in a range of from 25,000 to 50,000 mm 2 /s.

2. The grease composition of claim 1 , wherein the particles comprising the urea-based thickener (B) in the grease composition further
have a specific surface area as measured by the laser diffraction/scattering method of 0.5×10 5 cm 2 /cm 3 or more.

3. The grease composition of claim 1 , wherein a (C)/(D) mass content ratio of the sarcosine derivative (C) to the fatty acid zinc salt (D) is in a range of from 0.03 to 0.3.

4. The grease composition of claim 1 , wherein the sarcosine derivative (C) comprises N-oleoylsarcosine.

5. The grease composition of claim 1 , wherein the fatty acid zinc salt (D) comprises zinc stearate.

6. The grease composition of claim 1 , wherein a (B)/(D) mass content ratio of the urea-based thickener (B) to the fatty acid zinc salt (D) is in a range of from 0.1 to 0.6.

7. The grease composition of claim 1 , comprising the urea-based thickener (B) in a range of from 1.0 to 15.0 mass %, based on a total grease composition mass, and
wherein a worked penetration of the grease composition is in a range of from 265 to 340.

8. The grease composition of claim 1 , comprising, based on the total grease composition mass:
the high viscosity hydrocarbon-based synthetic oil (A1) in a range of from 25 to 55 mass %;
the low viscosity hydrocarbon-based synthetic oil (A2) in a range of from 5 to 35 mass %; and
the ultra-high viscosity hydrocarbon-based synthetic oil (A3) in a range of from 5 to 30 mass %.

9. The grease composition of claim 1 , wherein an (A 1 )/(A 2 ) mass content ratio of the high viscosity hydrocarbon-based synthetic oil (A1) to the low viscosity hydrocarbon-based synthetic oil (A2) is in a range of from 0.5 to 12.

10. The grease composition of claim 1 , wherein an (A3)/(A2) mass content ratio of the low viscosity hydrocarbon-based synthetic oil (A3) to the ultra-high viscosity hydrocarbon-based synthetic oil (A2) is in a range of from 1.0 to 10.

11. The grease composition of claim 1 , wherein an (A1)/(A3) mass content ratio of the high viscosity hydrocarbon-based synthetic oil (A1) to the ultra-high viscosity hydrocarbon-based synthetic oil (A3) is in a range of from 1.0 to 11.

12. A method for lubricating a sliding mechanism, the method comprising:
sliding a metal material and a resin material with the grease composition of claim 1 .

13. The method according toof claim 12 , wherein the sliding mechanism is a ball joint having a ball stud made of a metal, a housing, and a ball sheet made of a resin disposed between the ball stud and the housing.

14. The grease composition of claim 1 , wherein the arithmetic average particle diameter of the particles on an area basis as measured by a laser diffraction/scattering method is 1.5 μm or less.

15. The grease composition of claim 1 , wherein the arithmetic average particle diameter of the particles on an area basis as measured by a laser diffraction/scattering method is 1.0 μm or less.

16. The grease composition of claim 1 , wherein the arithmetic average particle diameter of the particles on an area basis as measured by a laser diffraction/scattering method is in a range of from 1.5 to 0.01 μm.

17. The grease composition of claim 1 , wherein the specific surface area of the particles as measured by the laser diffraction/scattering method is 0.8×10 5 cm 2 /cm 3 or more.

18. The grease composition of claim 1 , wherein the specific surface area of the particles as measured by the laser diffraction/scattering method is 1.2×10 5 cm 2 /cm 3 or more.

19. The grease composition of claim 1 , wherein the specific surface area of the particles as measured by the laser diffraction/scattering method is in a range of from 0.8×10 5 to 1.0×10 6 cm 2 /cm 3 .

20. The grease composition of claim 1 , wherein the high viscosity hydrocarbon-based synthetic oil (A1) has a 40° C. kinematic viscosity in a range of from 250 mm 2 /s to 550 mm 2 /s,
wherein the low viscosity hydrocarbon-based synthetic oil (A2) having a 40° C. kinematic viscosity in a range of from 6.0 to 90 mm 2 /s, and
an ultra-high viscosity hydrocarbon-based synthetic oil (A3) having a number average molecular weight (Mn) in a range of from 3,000 to 4,250 and a 40° C.kinematic viscosity in a range of from 30,000 to 45,000 mm 2 /s.

Assignees

• Idemitsu Kosan Co

Inventors

• Watanabe Go

Classifications

• C10N2050/10

  semi-solid; greasy · CPC title

• C10N2030/02

  Pour-point; Viscosity index · CPC title

• C10N2020/06

  Particles of special shape or size · CPC title

• C10N2020/04

  Molecular weight; Molecular weight distribution · CPC title

• C10N2020/02

  Viscosity; Viscosity index · CPC title