Waterproofing system

Patent metadata

Field	Value
Publication number	US-12054425-B2
Application number	US-202318099460-A
Country	US
Kind code	B2
Filing date	Jan 20, 2023
Priority date	Jun 23, 2017
Publication date	Aug 6, 2024
Grant date	Aug 6, 2024

Abstract

A waterproofing system including a functional layer S 1 including 10-80 wt.-% of at least one thermoplastic polymer P 1 and 10-80 wt.-% of at least one solid particulate filler F, wherein the surface of the functional layer S 1 has an Auto-correlation length of waviness W(Sal) of at least 50 μm. Further, a method for producing a waterproofing system and to the use of a mechanical surface treatment step to increase the waviness factor, determined as the ratio of the Root mean square roughness of waviness W(Sq) to the square of the Auto-correlation length of waviness W(Sal), of a surface of a functional layer S 1.

First claim

The invention claimed is:

1. A waterproofing system-membrane comprising a functional layer S 1 having a first major surface and a second major surface, the functional layer S 1 comprising:
a) 10-80 wt.-%, of at least one thermoplastic polymer P 1 ,
b) 10-80 wt.-%, of at least one solid particulate filler F, said proportions being based on a total weight of the functional layer S 1 , wherein
in the functional layer S 1 , the particles of the at least one solid particulate filler F are dispersed in a continuous thermoplastic phase comprising the at least one thermoplastic polymer P 1 , and wherein
at least one of the first and second major surfaces of the functional layer S 1 has an Auto-correlation length of waviness W(Sal) of at least 50 μm.

2. The waterproofing membrane according to claim 1 , wherein at least one of the first and second major surfaces of the functional layer S 1 has a waviness factor determined as a ratio of a Root mean square roughness of waviness W(Sq) to a square of the Auto-correlation length of waviness W(Sal) in a range of 1·10 −6 -1·10 −2 .

3. The waterproofing membrane according to claim 1 , wherein the at least one solid particulate filler F is selected from the group consisting of inert mineral fillers and mineral binders.

4. The waterproofing membrane according to claim 3 , wherein the inert mineral filler is selected from the group consisting of sand, granite, calcium carbonate, clay, expanded clay, diatomaceous earth, pumice, mica, kaolin, talc, dolomite, xonotlite, perlite, vermiculite, Wollastonite, barite, magnesium carbonate, calcium hydroxide, calcium aluminates, silica, fumed silica, fused silica, aerogels, glass beads, hollow glass spheres, ceramic spheres, bauxite, comminuted concrete, and zeolites, and the mineral binder is selected from the group consisting of hydraulic binders, non-hydraulic binders, latent hydraulic binders, and pozzolanic binders.

5. The waterproofing membrane according to claim 1 , wherein said functional layer S 1 further comprises at least one surfactant SF, wherein an amount of the at least one surfactants SF is 0.05-5.0 wt.-%, based on the total weight of the functional layer S 1 .

6. The waterproofing membrane according to claim 5 , wherein the at least one surfactant SF is selected from the group consisting of glycerol monostearates, polycarboxylate ethers, polyether-modified polysiloxanes, polyalkylene oxide siloxanes, hydroxyethyl amines, erucamides, stearyl stearamides, alkali metal alkanesulfonates, and alkyl aryl sulfonates.

7. The waterproofing membrane according to claim 1 further comprising a barrier layer S 2 having a first major surface and a second major surface, wherein the barrier layer S 2 comprises at least one thermoplastic polymer P 2 , and wherein the second major surface of the functional layer S 1 and the first major surface of the barrier layer are directly connected to each other over at least parts of their areas.

8. The waterproofing membrane according to claim 7 further comprising a second functional layer S 1 ′ having a first major surface and a second major surface, wherein the first major surface of the second functional layer S 1 ′ and the second major surface of the barrier layer S 2 are directly connected to each other over at least parts of their surfaces, and wherein the second functional S 1 ′ layer comprises:
a) 10-80 wt.-%, of at least one thermoplastic polymer P 1 ′,
b) 10-80 wt.-%, of at least one solid particulate filler F′, said proportions being based on a total weight of the second functional layer S 1 ′,

and wherein in the second functional layer S 1 ′, the particles of the at least one solid particulate filler F′ are dispersed in a continuous thermoplastic phase comprising the at least one thermoplastic polymer P 1 ′.

9. The waterproofing membrane according to claim 1 , wherein the Auto-correlation length of waviness W(Sal) is 100 to 1500 μm.

10. The waterproofing membrane according to claim 1 , wherein the Auto-correlation length of waviness W(Sal) is 150 to 1250 μm.

11. The waterproofing membrane according to claim 1 , wherein the Auto-correlation length of waviness W(Sal) is 175 to 1000 μm.

12. The waterproofing membrane according to claim 2 , wherein the waviness factor is in a range of 1·10 −5 -1·10 −3 .

13. The waterproofing membrane according to claim 2 , wherein the waviness factor is in a range of 5·10 −5 -1·10 −3 .

Assignees

• Sika Tech Ag

Inventors

• Caviezel Dario
• Huck Wolf-Rüdiger
• Ackermann Herbert

Classifications

• C04B2111/27

  Water resistance, i.e. waterproof or water-repellent materials · CPC title

• C04B2103/40

  Surface-active agents, dispersants · CPC title

• C04B41/72

  involving the removal of part of the materials of the treated articles, e.g. etching · CPC title

• C04B41/5346

  Dry etching · CPC title

• C04B41/009

  characterised by the material treated · CPC title