Variable inverter/rectifier/transformer

Patent metadata

Field	Value
Publication number	US-12051980-B2
Application number	US-202318339551-A
Country	US
Kind code	B2
Filing date	Jun 22, 2023
Priority date	Mar 2, 2017
Publication date	Jul 30, 2024
Grant date	Jul 30, 2024

Abstract

Described is a hybrid electronic and magnetic structure that enables a transformer with fractional and reconfigurable effective turns ratios (e.g. 12:0.5, 12:2/3, 12:1, and 12:2) and hereinafter referred to as a Variable-Inverter-Rectifier-Transformer (VIRT). A VIRT is valuable in converters having wide operating voltage ranges and high step-up/down, as it offers a means to reduce turns count and copper loss within a transformer while facilitating voltage doubling and quadrupling. Such characteristics are beneficial for reducing the size of a transformer stage in many power electronics applications, such as USB wall chargers. In embodiments, a VIRT comprises a plurality of switching cells distributed around a magnetic core and coupled to half-turns wound through that core. By controlling operating modes of the switching cells, it is possible to gain control over flux paths and current paths in the transformer.

First claim

What is claimed is:

1. A transformer/rectifier structure comprising:
a magnetic core having a center post;
a plurality of primary turns wound around said center post; and
two or more rectifiers distributed around the magnetic core and connected through two or more fractional turns forming a secondary winding on said center post.

2. The transformer/rectifier structure of claim 1 wherein said fractional turns comprise two half turns.

3. The transformer/rectifier structure of claim 1 wherein said fractional turns comprise four quarter turns.

4. The transformer/rectifier structure of claim 1 wherein said two or more rectifiers comprise full-bridge rectifiers.

5. The transformer/rectifier structure of claim 4 wherein the full-bridge rectifiers comprise half-bridge cells that are connected to an output bus.

6. The transformer/rectifier structure of claim 1 wherein said fractional turns are routed as traces on a printed circuit board (PCB).

7. A transformer/switching cell structure comprising:
a magnetic core having at least two magnetic core posts;
a plurality of primary turns wound around at least one of said magnetic core posts; and
two or more switching cells distributed around the magnetic core and connected through two or more fractional turns forming at least one secondary winding on at least one of said magnetic core posts.

8. The transformer/switching cell structure of claim 7 wherein said two or more switching cells comprise full-bridge inverters.

9. The transformer/switching cell structure of claim 7 wherein said two or more switching cells comprise full-bridge rectifiers.

10. The transformer/switching cell structure of claim 7 wherein said two or more switching cells comprise half-bridge inverters.

11. The transformer/switching cell structure of claim 7 wherein said two or more switching cells comprise half-bridge rectifiers.

12. The transformer/switching cell structure of claim 7 wherein said fractional turns are routed as traces on a printed circuit board.

13. The transformer/switching cell structure of claim 7 wherein all said primary and fractional turns are routed as traces on a printed circuit board (PCB).

Assignees

• Massachusetts Inst Technology

Inventors

• Perreault David J
• Ranjram Mike Kavian
• Moon Intae

Classifications

• H01F2027/2819

  Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit · CPC title

• H01F27/38

  Auxiliary core members; Auxiliary coils or windings · CPC title

• H01F27/2804

  Printed windings · CPC title

• H02M3/33584 Primary

  Bidirectional converters · CPC title