Self-aligning mechanisms in passive and powered exoskeletons

Patent metadata

Field	Value
Publication number	US-12048668-B2
Application number	US-202117911526-A
Country	US
Kind code	B2
Filing date	Mar 19, 2021
Priority date	Mar 20, 2020
Publication date	Jul 30, 2024
Grant date	Jul 30, 2024

Abstract

An exoskeleton device that includes an artificial joint and a frame member extending from the artificial joint. The frame member is configured for extension over a limb of a user. The exoskeleton device also includes a self-aligning mechanism connected to the frame member. The self-aligning mechanism includes three passive degrees of freedom (pDOF) provided in a prismatic-revolute-revolute (PRR) configuration. The self-aligning mechanism also includes a limb attachment member configured for mechanically coupling to a portion of the limb of the user.

First claim

The invention claimed is:

1. An exoskeleton device, comprising:
an artificial joint;
a frame member extending from the artificial joint configured for extension over a limb of a user; and
a self-aligning mechanism connected to the frame member, the self-aligning mechanism comprising three passive degrees of freedom (pDOF) provided in a prismatic-revolute-revolute (PRR) configuration, the self-aligning mechanism comprising a limb attachment member configured for mechanically coupling to a portion of the limb of the user,
wherein the artificial joint is connected to a slider-crank mechanism, the slider-crank mechanism being powered by a linear actuator, and
wherein the artificial joint comprises a first component and a second component configured for positioning on opposing lateral sides of a joint of the limb of the user, and wherein the slider-crank mechanism comprises a four-bar mechanism, the four-bar mechanism comprising:
a first slider-crank structure connected between the linear actuator and the first component of the artificial joint; and
a second slider-crank structure connected between the linear actuator and the second component of the artificial joint.

2. The exoskeleton device of claim 1 , wherein the frame member comprises a bridging element, the bridging element being connected to both the first component and the second component on opposing ends of the bridging element, and wherein the frame member includes a lower link extending from a central portion of the bridging element, the lower link being configured to extend along the limb of the user.

3. The exoskeleton device of claim 2 , wherein a prismatic pDOF of the self-aligning mechanism is formed from a linear guide connected to the lower link.

4. The exoskeleton device of claim 3 , wherein a first revolute pDOF of the self-aligning mechanism is formed by a rotary joint connected to the linear guide slidably connected to the lower link.

5. The exoskeleton device of claim 4 , wherein a second revolute pDOF of the self-aligning mechanism is formed by a rotary element connected to the rotary joint, the rotary element being configured to revolve about a second rotational axis that is perpendicular to a first rotational axis associated with the rotary joint.

6. The exoskeleton device of claim 5 , wherein the limb attachment member is connected to the rotary element.

7. The exoskeleton device of claim 1 , wherein the self-aligning mechanism weighs less than 200 g.

8. The exoskeleton device of claim 1 , wherein the self-aligning mechanism forms less than 6% of a total weight of the exoskeleton device.

9. The exoskeleton device of claim 1 , wherein the linear actuator is configured for securement over a second portion of the limb of the user, the second portion being on an opposing longitudinal side of the joint of the limb relative to the portion of the limb of the user.

10. The exoskeleton device of claim 9 , further comprising a shell connected to the linear actuator, the shell being configured to form about the second portion of the limb of the user.

11. The exoskeleton device of claim 10 , further comprising a strap connected to the shell and configured to secure the shell to the second portion of the limb of the user.

12. The exoskeleton device of claim 9 , wherein the linear actuator is configured for securement over the second portion of the limb in parasagittal alignment with the joint of the limb of the user.

13. The exoskeleton device of claim 12 , wherein the first component and the second component of the artificial joint are configured for positioning in parasagittal offset from the joint of the limb of the user.

14. The exoskeleton device of claim 9 , wherein the limb is a leg of the user, and wherein the portion of the limb is a shank of the leg, and wherein the second portion of the limb is a thigh of the leg, and wherein the joint of the user is a knee of the leg.

15. The exoskeleton device of claim 14 , wherein the exoskeleton device is configured for securement to a right leg of the user, and wherein the exoskeleton device is configured for securement to a left leg of the user.

16. A method for facilitating exoskeleton-assisted movement, comprising:
arranging an exoskeleton device on a user limb with an artificial joint of the exoskeleton device positioned about a joint of the user limb, wherein the artificial joint of the exoskeleton device is connected to a slider-crank mechanism powered by a linear actuator, and wherein the artificial joint comprises a first component and a second component configured for positioning on opposing lateral sides of the joint of the user limb, and wherein the slider-crank mechanism includes a four-bar mechanism that comprises (1) a first slider-crank structure connected between the linear actuator and the first component of the artificial joint, and (2) a second slider-crank structure connected between the linear actuator and the second component of the artificial joint;
applying a force to a first portion and a second portion of the user limb with the exoskeleton device, the first portion and the second portion of the user limb being on opposing longitudinal sides of the joint of the user limb; and
compensating for misalignment between the artificial joint and the joint of the user limb with a self-aligning mechanism of the exoskeleton device, the self-aligning mechanism being positioned about the first portion of the user limb, the self-aligning mechanism comprising three passive degrees of freedom (pDOF) provided in a prismatic-revolute-revolute (PRR) configuration,
wherein the compensation contributes to reduced spurious forces and/or torques exerted on the first portion of the user limb by the exoskeleton device.

17. The method of claim 16 , wherein, for an assistive torque of about 50 Nm applied on the user limb by the exoskeleton device, a peak spurious force exerted on the first portion of the user limb by the exoskeleton device is below 10 N and a peak spurious torque exerted on the first portion of the user limb by the exoskeleton device is below 1 Nm.

Assignees

• Univ Utah Res Found
• The Univ Of Utah Research Foundation

Inventors

• Sarkisian Sergei V
• Lenzi Tommaso
• Archangeli Dante Amico Bennett

Classifications

• B25J9/0006

  Exoskeletons, i.e. resembling a human figure · CPC title

• A61H2201/1673

  Multidimensional rotation · CPC title

• A61H2201/165

  Wearable interfaces · CPC title

• A61H2201/164

  Feet or leg, e.g. pedal · CPC title

• A61H2201/1436

  Special crank assembly · CPC title