Method and apparatus for producing an electrode for nonaqueous electrolyte secondary batteries

Patent metadata

Field	Value
Publication number	US-12046740-B2
Application number	US-202117561874-A
Country	US
Kind code	B2
Filing date	Dec 24, 2021
Priority date	Dec 28, 2020
Publication date	Jul 23, 2024
Grant date	Jul 23, 2024

Abstract

The electrode production method disclosed herein has the steps of: preparing an electrode mix paste that contains at least an active material and a solvent; applying the electrode mix paste onto the surface of a collector; and drying a coating film made up of the electrode mix paste applied on the collector. The step of drying includes a residual heat period, a constant rate drying period, and a falling rate drying period. The coating film is pressed at least one time in the falling rate drying period, and the pressing is carried out under conditions such that film thickness of the coating film is not lower than 80% relative to 100% as the film thickness prior to the pressing.

First claim

What is claimed is:

1. A method for producing an electrode for nonaqueous electrolyte secondary batteries, the method comprising:
a step of preparing an electrode mix paste that contains at least an active material and a solvent;
a step of applying the electrode mix paste onto a collector;
a step of drying a coating film made up of the electrode mix paste applied on the collector, wherein the coating film is placed in a drying oven and a temperature in the drying oven is controlled to be constant;
a step of continuously measuring a temperature of the coating film during performing of the drying step;
a step of first pressing the coating film while the temperature of the coating film rises after the temperature of the coating film becomes constant at an evaporation temperature of the solvent during the measuring step, and the first pressing is performed at a pressure of 0.1 kN/cm or less; and
a step of second pressing the coating film after the drying step;
wherein
in the step of applying the electrode mix paste, applying is performed so that an average film thickness of the coating film at a time of applying the electrode mix paste is from 200 mm to 600 μm,
the first pressing is carried out under conditions such that a film thickness of the coating film is not lower than 80% relative to 100% as the film thickness prior to the first pressing, and
the second pressing is carried out under conditions such that a film thickness of an electrode mix layer is 70% or less relative to 100% as the film thickness of the electrode mix layer prior to the second pressing step.

2. The method for producing the electrode of claim 1 , wherein the first pressing is carried out under conditions such that the film thickness of the coating film is thinned by 0.1% to 10% relative to 100% as the film thickness prior to the pressing.

3. The method for producing the electrode of claim 1 , wherein the first pressing is carried out a plurality of times while the temperature of the coating film rises after the temperature of the coating film becomes constant at an evaporation temperature of the solvent during the measuring step.

Assignees

• Prime Planet Energy & Solutions Inc

Inventors

• Hirukawa Tomofumi

Classifications

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/139

  Processes of manufacture · CPC title