Solenoid

Patent metadata

Field	Value
Publication number	US-12046418-B2
Application number	US-202217752110-A
Country	US
Kind code	B2
Filing date	May 24, 2022
Priority date	Nov 28, 2019
Publication date	Jul 23, 2024
Grant date	Jul 23, 2024

Abstract

A solenoid includes a coil portion, a yoke having a cylindrical portion and a bottom portion and accommodating the coil portion, a plunger configured to slide in an axial direction, a stator core. The stator core has a magnetic attraction core, and a sliding core having a cylindrical core portion, a first magnetic flux transfer portion configured to transfer a flux between the yoke and the core portion, and a magnetic flux passage suppressing portion configured to suppress passage of magnetic flux between the sliding core and the magnetic attraction core. A second magnetic flux transfer portion is arranged on a radial outside of the magnetic attraction core end portion and transfers the magnetic flux between the magnetic attraction core and the cylindrical portion. The first magnetic flux transfer portion is gap-fitted in the cylindrical portion.

First claim

What is claimed is:

1. A solenoid, comprising:
a coil portion configured to generate a magnetic force when energized;
a yoke including a cylindrical portion along an axial direction and a bottom portion formed along a direction intersecting the axial direction, and being configured to accommodate the coil portion;
a columnar plunger configured to slide in the axial direction;
a stator core including
a magnetic attraction core arranged in the axial direction to face a distal end surface of the plunger and configured to attract magnetically the plunger by a magnetic force generated by the coil portion,
a sliding core having a tubular core portion arranged inside the coil portion in a radial direction orthogonal to the axial direction and accommodating the plunger, and a first magnetic flux transfer portion formed from a core end which is an axial end portion of the core portion and faces the bottom portion toward an outside in the radial direction so as to transfer magnetic flux between the yoke and the core portion, and
a magnetic flux passage suppressing portion configured to suppress passage of magnetic flux between the sliding core and the magnetic attraction core; and

a second magnetic flux transfer portion that is disposed radially outside a magnetic attraction core end portion, which is an end in the axial direction of the magnetic attraction core and is opposite to a side facing the distal end surface, and is configured to transfer the magnetic flux between the magnetic attraction core and the cylindrical portion,
wherein
the first magnetic flux transfer portion is gap-fitted in the cylindrical portion,
at least one first breathing passage along the axial direction is formed on at least one of an outer peripheral surface of the first magnetic flux transfer portion and an inner peripheral surface of the cylindrical portion,
a second breathing passage along the radial direction for communicating an inside of the first magnetic flux transfer portion with the first breathing passage is formed on at least one of a first facing surface facing the bottom portion in the first magnetic flux transfer portion and a second facing surface facing the first magnetic flux transfer portion at the bottom portion,
the first breathing passage and the second breathing passage are formed in different positions in a circumferential direction,
a third breathing passage that communicates the first breathing passage and the second breathing passage in the circumferential direction is formed in at least one of the first magnetic flux transfer portion and the yoke and in a range connecting the first breathing passage and the second breathing passage in the circumferential direction, and
the second breathing passage is provided only on one side with respect to a center line.

2. The solenoid according to claim 1 , wherein
the first breathing passage and the second breathing passage are formed at a same position in the circumferential direction.

3. The solenoid according to claim 1 , wherein
the second breathing passage is formed in a range in the circumferential direction that is a vertical direction when the solenoid is assembled.

4. A solenoid, comprising:
a coil portion configured to generate a magnetic force when energized;
a yoke including a cylindrical portion along an axial direction and a bottom portion formed along a direction intersecting the axial direction, and being configured to accommodate the coil portion;
a columnar plunger configured to slide in the axial direction;
a stator core including
a magnetic attraction core arranged in the axial direction to face a distal end surface of the plunger and configured to attract magnetically the plunger by a magnetic force generated by the coil portion,
a sliding core having a tubular core portion arranged inside the coil portion in a radial direction orthogonal to the axial direction and accommodating the plunger, and a first magnetic flux transfer portion formed from a core end which is an axial end portion of the core portion and faces the bottom portion toward an outside in the radial direction so as to transfer magnetic flux between the yoke and the core portion, and
a magnetic flux passage suppressing portion configured to suppress passage of magnetic flux between the sliding core and the magnetic attraction core; and

a second magnetic flux transfer portion that is disposed radially outside a magnetic attraction core end portion, which is an end in the axial direction of the magnetic attraction core and is opposite to a side facing the distal end surface, and is configured to transfer the magnetic flux between the magnetic attraction core and the cylindrical portion,
wherein
the first magnetic flux transfer portion is gap-fitted in the cylindrical portion, at least one first breathing passage along the axial direction is formed on at least one of an outer peripheral surface of the first magnetic flux transfer portion and an inner peripheral surface of the cylindrical portion,
a second breathing passage along the radial direction for communicating an inside of the first magnetic flux transfer portion with the first breathing passage is formed on at least one of a first facing surface facing the bottom portion in the first magnetic flux transfer portion and a second facing surface facing the first magnetic flux transfer portion at the bottom portion, and
the first breathing passage communicates with a storage portion formed by being surrounded by the first magnetic flux transfer portion and the yoke so as to stay a foreign matter contained in a fluid flowing through the first breathing passage in the storage portion,
the first breathing passage is formed on the outer peripheral surface of the first magnetic flux transfer portion,
the second breathing passage is formed on the first facing surface facing the bottom portion in the first magnetic flux transfer portion, and
the storage portion is formed on the outer peripheral surface of the first magnetic flux transfer portion.

5. The solenoid according to claim 4 , wherein
the first breathing passage is formed on the outer peripheral surface, and
the storage portion has a configuration in which a circumferential dimension of the end portion of the first breathing passage on a side close to the bottom portion in the axial direction is larger than the circumferential dimension of the other portion of the first breathing passage in the axial direction.

Assignees

• Denso Corp

Inventors

• Hirano Akinori
• TOMITA Syodai

Classifications

• H01F2007/1692

  Electromagnets or actuators with two coils · CPC title

• H01F2007/083

  External yoke surrounding the coil bobbin, e.g. made of bent magnetic sheet · CPC title

• H01F7/127

  Assembling · CPC title

• H01F7/081

  Magnetic constructions · CPC title

• F16K31/0675

  Electromagnet aspects, e.g. electric supply therefor · CPC title