Carbon dioxide cooling system with subcooling

Patent metadata

Field	Value
Publication number	US-12044453-B2
Application number	US-202117450429-A
Country	US
Kind code	B2
Filing date	Oct 8, 2021
Priority date	Aug 20, 2015
Publication date	Jul 23, 2024
Grant date	Jul 23, 2024

Abstract

A subcooling controller includes a sensor and a processor. The sensor measures one or more of a temperature external to a first heat exchanger that removes heat from carbon dioxide refrigerant, a temperature of the carbon dioxide refrigerant, and a pressure of the carbon dioxide refrigerant. The processor determines that one or more of the measured temperature external to the first heat exchanger, the temperature of the carbon dioxide refrigerant, and the pressure of the carbon dioxide refrigerant is above a threshold and in response to that determination, activates a subcooling system. The subcooling system includes a condenser, a second heat exchanger, and a compressor. The condenser removes heat from a second refrigerant. The second heat removes heat from the carbon dioxide refrigerant stored in a flash tank. The compressor compresses the second refrigerant from the second heat exchanger and sends the second refrigerant to the condenser.

First claim

What is claimed is:

1. A subcooling controller comprising:
a sensor configured to measure:
a temperature external to a first heat exchanger configured to remove heat from a carbon dioxide refrigerant, the first heat exchanger further configured to send the carbon dioxide refrigerant through an expansion valve, wherein the carbon dioxide refrigerant leaving the expansion valve is fed to a flash tank;
and

a processor configured to:
determine that the measured temperature external to the first heat exchanger is above a threshold;
in response to the determination that the measured temperature external to the first heat exchanger is above the threshold, activate a subcooling system, the subcooling system comprising:
a condenser configured to remove heat from a second refrigerant;
a second heat exchanger coupled to an exterior surface of the flash tank, the second heat exchanger configured to receive the second refrigerant from the condenser, the second heat exchanger further configured to remove heat from the carbon dioxide refrigerant stored in the flash tank; and
a compressor configured to compress the second refrigerant from the second heat exchanger, the compressor configured to send the second refrigerant to the condenser.

2. The subcooling controller of claim 1 , wherein the second heat exchanger comprises one or more of a fin and a plate.

3. The subcooling controller of claim 1 , wherein the first heat exchanger is further configured to receive the carbon dioxide refrigerant from a second compressor comprising a pressure valve configured to open when an internal pressure exceeds a threshold.

4. The subcooling controller of claim 1 , wherein an internal combustion engine generator powers at least one of the compressor and the subcooling controller.

5. The subcooling controller of claim 1 , wherein the subcooling system further comprises a second expansion valve configured to reduce pressure of the second refrigerant through the second expansion valve to the second heat exchanger, the subcooling controller configured to activate the subcooling system by alternately opening and closing the second expansion valve.

6. A method comprising:
measuring:
a temperature external to a first heat exchanger configured to remove heat from a carbon dioxide refrigerant, the first heat exchanger further configured to send the carbon dioxide refrigerant through an expansion valve, wherein the carbon dioxide leaving the expansion valve is fed to a flash tank;
and

determining that the measured temperature external to the first heat exchanger, is above a threshold;
in response to the determination that the measured temperature external to the first heat exchanger, is above the threshold, activating a subcooling system, the subcooling system comprising:
a condenser configured to condense a second refrigerant;
a second heat exchanger coupled to an exterior surface of the flash tank, the second heat exchanger configured to receive the second refrigerant from the condenser, the second heat exchanger further configured to remove heat from the carbon dioxide refrigerant stored in the flash tank; and
a compressor configured to compress the second refrigerant from the second heat exchanger, the compressor configured to send the second refrigerant to the condenser.

7. The method of claim 6 , wherein the second heat exchanger comprises one or more of a fin and a plate.

8. The method of claim 6 , wherein the first heat exchanger is further configured to receive the carbon dioxide refrigerant from a second compressor comprising a pressure valve configured to open when an internal pressure exceeds a threshold.

9. The method of claim 6 , wherein an internal combustion engine generator powers at least one of the compressor and the subcooling controller.

10. The method of claim 6 , wherein the subcooling system further comprises a second expansion valve configured to reduce pressure of the second refrigerant through the second expansion valve to the second heat exchanger, the subcooling controller configured to activate the subcooling system by alternately opening and closing the second expansion valve.

11. One or more computer-readable non-transitory storage media embodying software that is operable when executed to:
measure of:
a temperature external to a first heat exchanger configured to remove heat from a carbon dioxide refrigerant, the first heat exchanger further configured to send the carbon dioxide refrigerant through an expansion valve, wherein the carbon dioxide refrigerant leaving the expansion valve is fed to a flash tank;
and

determine that the measured temperature external to the first heat exchanger, is above a threshold;
in response to the determination that one or more of the measured temperature external to the first heat exchanger, is above the threshold, activate a subcooling system, the subcooling system comprising:
a condenser configured to remove heat from a second refrigerant;
a second heat exchanger coupled to an exterior surface of the flash tank, the second heat exchanger configured to receive the second refrigerant from the condenser, the second heat exchanger further configured to remove heat from the carbon dioxide refrigerant stored in the flash tank; and
a compressor configured to compress the second refrigerant from the second heat exchanger, the compressor configured to send the second refrigerant to the condenser.

12. The media of claim 11 wherein the second heat exchanger comprises one or more of a fin and a plate.

13. The media of claim 11 , wherein an internal combustion engine generator powers at least one of the compressor and the subcooling controller.

14. The media of claim 11 , wherein the first heat exchanger is further configured to receive the carbon dioxide refrigerant from a second compressor comprising a pressure valve configured to open when an internal pressure exceeds a threshold.

15. The media of claim 11 ,
wherein the expansion valve is a first expansion valve, and
wherein the subcooling system further comprises a second expansion valve configured to reduce pressure of the second refrigerant through the second expansion valve to the second heat exchanger, the subcooling controller configured to activate the subcooling system by alternately opening and closing the second expansion valve.

Assignees

• Lennox Ind Inc

Inventors

• Uselton Robert B

Classifications

• F28D20/02

  using latent heat · CPC title

• F25B2700/21

  Temperatures · CPC title

• F25B2700/19

  Pressures · CPC title

• F25B2600/2525

  Pressure relief valves · CPC title

• F25B2500/29

  High ambient temperatures · CPC title