Air compressor

Patent metadata

Field	Value
Publication number	US-12044227-B2
Application number	US-202217948959-A
Country	US
Kind code	B2
Filing date	Sep 20, 2022
Priority date	Nov 16, 2021
Publication date	Jul 23, 2024
Grant date	Jul 23, 2024

Abstract

An air compressor improves the dustproof performance of an intake path to a crankcase. The air compressor includes a compression assembly that reciprocates a piston in a cylinder to produce compressed air, a crankcase accommodating the compression assembly and having an inner inlet to allow outside air to be drawn, a filter located in the crankcase and covering the inner inlet from outside, a filter cover having an outer inlet and covering the filter from outside, and a dust cover covering the filter cover from outside, covering the outer inlet, and including an outer circumferential portion. The outer circumference portion and the filter cover have a space to draw outside air between the outer circumference portion and the filter cover.

First claim

What is claimed is:

1. An air compressor, comprising:
a compression assembly including a piston and a cylinder, the piston being configured to reciprocate in the cylinder to produce compressed air;
an electric motor including a motor shaft extending along a first direction;
a crankcase accommodating the compression assembly and having an inner inlet to allow outside air to be drawn;
a filter located in the crankcase and covering the inner inlet from an outside of the crankcase in the first direction;
a filter cover having an outer inlet and covering the filter from an outside of the filter in the first direction; and
a dust cover covering the filter cover from an outside of the filter cover in the first direction, covering the outer inlet, and including an outer circumferential portion, the outer circumferential portion and the filter cover having a space to draw the outside air radially inward between the outer circumferential portion and the filter cover.

2. The air compressor according to claim 1 , further comprising:
a path bender protruding between the filter cover and the dust cover to bend an intake path of air passing between the filter cover and the dust cover in a thickness direction of the filter cover.

3. The air compressor according to claim 2 , wherein
the path bender includes
an annular wall protruding from a circumference of the outer inlet toward the dust cover, and
a recess located on the dust cover and receiving the annular wall.

4. The air compressor according to claim 1 , wherein
the outer circumferential portion of the dust cover covers an outer circumferential portion of the filter cover from the outside of the filter cover in a circumferential direction, and
air passing between the outer circumferential portion of the dust cover and the outer circumferential portion of the filter cover flows from the filter cover toward the dust cover.

5. The air compressor according to claim 1 , wherein
the dust cover and the filter cover are fastened together to the crankcase with a screw.

6. The air compressor according to claim 5 , wherein
the dust cover has an outer surface with an indentation accommodating a head of the screw.

7. The air compressor according to claim 6 , wherein:
the filter cover includes
a first insertion portion through which the motor shaft extends, and
a positioning recess,
the dust cover includes a second insertion portion through which the motor shaft extends,
the first insertion portion and the second insertion portion are fitted with each other through recess-protrusion engagement, and the filter cover and the dust cover each are positioned coaxially with the motor shaft,
the dust cover includes a protrusion protruding toward the filter cover on a back of the indentation, and
the protrusion is received in the positioning recess and positions the filter cover and the dust cover about the motor shaft relative to each other.

8. The air compressor according to claim 1 , further comprising:
a second filter between the filter cover and the dust cover.

9. The air compressor according to claim 1 , wherein
the outer inlet has a depth greater than a hole diameter of the outer inlet.

10. The air compressor according to claim 2 , wherein
the outer circumferential portion of the dust cover covers an outer circumferential portion of the filter cover from the outside of the filter cover in a circumferential direction, and
air passing between the outer circumferential portion of the dust cover and the outer circumferential portion of the filter cover flows from the filter cover toward the dust cover.

11. The air compressor according to claim 3 , wherein
the outer circumferential portion of the dust cover covers an outer circumferential portion of the filter cover from the outside of the filter cover in a circumferential direction, and
air passing between the outer circumferential portion of the dust cover and the outer circumferential portion of the filter cover flows from the filter cover toward the dust cover.

12. The air compressor according to claim 2 , wherein
the dust cover and the filter cover are fastened together to the crankcase with a screw.

13. The air compressor according to claim 3 , wherein
the dust cover and the filter cover are fastened together to the crankcase with a screw.

14. The air compressor according to claim 4 , wherein
the dust cover and the filter cover are fastened together to the crankcase with a screw.

15. The air compressor according to claim 2 , further comprising:
a second filter between the filter cover and the dust cover.

16. The air compressor according to claim 3 , further comprising:
a second filter between the filter cover and the dust cover.

17. The air compressor according to claim 4 , further comprising:
a second filter between the filter cover and the dust cover.

18. The air compressor according to claim 5 , further comprising:
a second filter between the filter cover and the dust cover.

19. The air compressor according to claim 6 , further comprising:
a second filter between the filter cover and the dust cover.

20. The air compressor according to claim 7 , further comprising:
a second filter between the filter cover and the dust cover.

Assignees

• Makita Corp

Inventors

• Hirayama Toshiro
• Nishido Noriyuki
• Hachisuka Tomohiro
• Kurokawa Yasutoshi
• Teramoto Makito

Classifications

• F04B39/0038

  of inlet or outlet channels · CPC title

• F04B39/0072

  characterised by assembly or mounting · CPC title

• F04B35/01

  the means being mechanical · CPC title

• F04B27/053

  with an actuating element at the inner ends of the cylinders · CPC title

• F04B35/04

  the means being electric · CPC title