Modular bone implant devices and means of insertion

Patent metadata

Field	Value
Publication number	US-12042192-B2
Application number	US-202217650650-A
Country	US
Kind code	B2
Filing date	Feb 10, 2022
Priority date	Mar 19, 2019
Publication date	Jul 23, 2024
Grant date	Jul 23, 2024

Abstract

A modular bone fixation implant includes a center post having exterior bone engaging features and configured to be implanted within a bone. The center post includes an aperture at an outer end of the center post. One or more interchangeable modular components may be placed within the bone and anchored to the aperture of the center post. Interchangeable modular components may include staples, bone plates, and spacers, each having at least a first end including a post engaging arm sized and shaped to seat within an interlocking feature of the aperture. A locking screw is provided to anchor all components to the center post when the interchangeable modular components have been placed.

First claim

What is claimed is:

1. A method for internal fixation of one or more bones using a modular bone implant, the method comprising:
implanting a center post at a first location within the one or more bones, the center post defining a central axis, the center post comprising an exterior and an interior, the exterior comprising an outward facing surface, the interior comprising:
an aperture that is disposed about the central axis and extends from a proximal-most end of the center post in a distal direction toward a distal end of the center post opposite the proximal-most end, the proximal-most end defining a proximal-most surface that extends from the exterior to the interior, the aperture configured to receive one or more post engaging members; and
a channel extending along the central axis from the aperture toward the distal end of the center post, at least a portion of the channel comprising internal screw threads;

engaging first and second post engaging members of first and second secondary components, respectively, into the aperture of the center post, wherein at least one of the first and second secondary components includes a bone engaging member and a bridge that extends between the bone engaging member and the post engaging member;
implanting the bone engaging member of the at least one of the first and second secondary components into a respective second location within the one or more bones; and
securing each of the first and second secondary components to the center post by inserting a locking screw into the channel such that one or more screw threads of the locking screw engage the internal screw threads of the channel and a head of the locking screw retains the post engaging members of the secondary components within the aperture, such that the bridge of the at least one of the first and second secondary components extends over the proximal-most surface of the center post.

2. The method of claim 1 , wherein one of the first and second secondary components comprises a bone plate component having a fastener receiving member disposed at a second end of the bone plate component that is opposite the post engaging member of the bone plate component, the fastener receiving member configured to receive a fastener therethrough for securing the second end to the one or more bones at the second location.

3. The method of claim 2 , wherein the implanting step further comprises inserting a bone screw through the fastener receiving member and into the one or more bones to secure the second end to the one or more bones at the second location.

4. The method of claim 1 , wherein one of the first and second secondary components comprises a staple component having the bone engaging member disposed at a second end of the staple component that is opposite the post engaging member of the staple component.

5. The method of claim 4 , wherein the staple component is deformable between a first configuration and a second configuration, and wherein the implanting step further comprises:
retaining the staple component in the first configuration within an inserter;
placing the staple component such that the post engaging member of the staple component is at least partially within the aperture of the center post and the bone engaging member is at least partially disposed within the one or more bones at the second location; and
releasing the staple component from the inserter such that the staple component assumes the second configuration.

6. The method of claim 1 , wherein one of the first and second secondary components comprises a spacer, the engaging step comprising inserting the post engaging member of the spacer into the aperture of the center post prior to inserting the locking screw.

7. The method of claim 6 , further comprising the step of securing connective tissue to the spacer component.

8. The method of claim 7 , wherein the step of securing comprises securing connective tissue in an aperture of the spacer component.

9. The method of claim 1 , wherein the first and second secondary components comprise first and second secondary implants, respectively, that are implanted at locations spaced angularly about the central axis.

10. The method of claim 1 , further comprising the step of inserting the post engaging members into the aperture of the center post prior to the securing step.

11. A method for internal fixation of one or more bones using a modular bone implant, the method comprising:
implanting a center post at a first location within the one or more bones, the center post defining a central axis, the center post comprising an exterior and an interior, the exterior comprising an outward facing surface, the interior comprising:
an aperture disposed about the central axis at a proximal portion of the center post, the aperture configured to receive one or more post engaging members; and
a channel extending along the central axis from the aperture toward a distal end of the center post opposite the proximal portion at least a portion of the channel comprising internal screw threads;
implanting at least one secondary implant into a second location within the one or more bones, the at least one secondary implant comprising a respective at least one post engaging member disposed at a first end of the secondary implant and a second end configured to be coupled to the one or more bones at the second location, the respective at least one post engaging member configured to engage the aperture of the center post;
securing the at least one secondary implant to the center post by inserting a locking screw into the channel such that one or more screw threads of the locking screw engage the internal screw threads of the channel and a head of the locking screw retains the respective at least one post engaging member of the at least one secondary implant within the aperture;
coupling a spacer to the center post prior to inserting the locking screw, the coupling comprising placing a post engaging member of the spacer component within the aperture; and
securing connective tissue to the spacer component.

12. The method of claim 11 , wherein the step of securing comprises securing connective tissue in an aperture of the spacer component.

13. A method for internal fixation of one or more bones using a modular bone implant, the method comprising:
implanting a center post at a first location within the one or more bones, the center post defining a central axis, the center post comprising an exterior and an interior, the exterior comprising an outward facing surface, the interior comprising:
an aperture that extends along the central axis in a distal direction from a proximal end of the central post into the central post toward a distal end of the central post opposite the proximal end, the aperture surrounded in its entirety by the center post in a plane that is perpendicular to the central axis, such that the aperture is continuous and uninterrupted in the plane; and
a channel that extends along the central axis from the aperture toward the distal end of the center post in the distal direction, wherein the center post defines internal screw threads in at least a portion of the channel;

inserting a respective post engaging member of at least one secondary implant into the aperture, and implanting the at least one secondary implant into a respective second location within the one or more bones that is spaced from the first location within the one or more bones; and
inserting a locking screw through the aperture and into the channel in the distal direction such that 1) one or more screw threads of the locking screw engage the internal screw threads of the center post, and 2) a

Assignees

• Crossroads Extremity Systems Llc

Inventors

• Hollis Chad
• Hartdegen Vernon
• Sayger Daniel
• Triplett Daniel J
• Berlet Gregory C
• Hyer Christopher F

Classifications

• A61B17/068

  Surgical staplers {, e.g. containing multiple staples or clamps}({staplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105;} for performing anastomosis A61B17/115; {staplers in general B25C5/00}) · CPC title

• A61F2/4425

  made of articulated components · CPC title

• A61B17/0682

  for applying U-shaped staples or clamps, e.g. without a forming anvil · CPC title

• A61B2017/0647

  having one single leg, e.g. tacks · CPC title

• A61B17/809

  with bone-penetrating elements, e.g. blades or prongs (bone staples A61B17/0642; intramedullary nails with a plate at an end A61B17/7233) · CPC title