Self-similar high efficiency solar cells and concentrators

Patent metadata

Field	Value
Publication number	US-12040419-B2
Application number	US-202218076302-A
Country	US
Kind code	B2
Filing date	Dec 6, 2022
Priority date	Dec 6, 2022
Publication date	Jul 16, 2024
Grant date	Jul 16, 2024

Abstract

Described are optical devices, such as photovoltaic modules that include features such as solar tracking, solar concentration, tandem cell arrangements, and thermal management to achieve high photovoltaic efficiency. The photovoltaic modules can be constructed using a variety of different materials and configurations or as a monoblock functionally graded structure to limit manufacturing, operational, and maintenance complexities while achieving high performance. The use of thermal management structures directly integrated into a photovoltaic cell can maintain such cells at desirable temperatures, which can be beneficial in optical concentrating configurations.

First claim

What is claimed is:

1. A device, comprising:
a substrate, wherein the substrate comprises a solar tracking structure and a plurality of cuts through the substrate, wherein the plurality of cuts defines a support structure;
an optical concentrator supported by the substrate, wherein the support structure is configured to tilt the optical concentrator at a tilt angle based on application of a lateral force or displacement to the substrate;
an optical cell positioned within the optical concentrator; and
a thermal management structure in thermal contact with the optical cell to conduct heat from the optical cell.

2. The device of claim 1 , wherein the optical cell is a photovoltaic cell or a reflector cell.

3. The device of claim 1 , wherein the substrate includes structures configured to tilt the optical concentrator to a range of tilt angles to track solar radiation.

4. The device of claim 1 , wherein the substrate includes structures configured to tilt the optical concentrator to a range of solid angles in multiple directions above 100° and up to 150° out of plane of the substrate.

5. The device of claim 1 , wherein a magnitude of the tilt angle is based on one or more of locations of the plurality of cuts, sizes of the plurality of cuts, direction of the lateral force or displacement, or magnitude of the lateral force or displacement.

6. The device of claim 1 , wherein the substrate has an elastic modulus greater than 10 MPa.

7. The device of claim 1 , wherein the substrate comprises a polymer, metal foils, composites, flexible ceramics, spring steel, or combinations thereof.

8. The device of claim 1 , wherein the substrate comprises a polymer having a glass transition temperature above 45° C.

9. The device of claim 1 , wherein the substrate comprises an optically transparent material.

10. The device of claim 1 , wherein the substrate comprises graphene or includes a graphene coating on at least a portion of the substrate.

11. The device of claim 1 , wherein the substrate comprises a flexible substrate.

12. The device of claim 11 , wherein the flexible substrate comprises a hinge, an elastic material, or a resilient member.

13. The device of claim 1 , wherein the substrate is planar.

14. The device of claim 1 , wherein the optical concentrator comprises a parabolic cup, a polygonal structure having parabolic sidewalls, or a lens structure.

15. The device of claim 14 , wherein the lens structure comprises a planar lens or a Fresnel lens.

16. The device of claim 1 , wherein the optical concentrator is arranged on the substrate to receive, focus, track, and/or direct incident solar radiation onto the optical cell.

17. The device of claim 1 , comprising a plurality of optical concentrators distributed across and supported by the substrate.

18. The device of claim 17 , comprising a plurality of optical cells each positioned within corresponding optical concentrators of the plurality of optical concentrators.

19. The device of claim 1 , wherein the optical concentrator comprises an origami or kirigami structure.

20. The device of claim 19 , wherein the origami or kirigami structure comprises a three-dimensional structure produced from linear translation of a two-dimensional or planar structure.

21. The device of claim 1 , wherein the optical concentrator comprises a flexible base layer with a reflective coating thereon.

22. The device of claim 1 , wherein the optical concentrator comprises a non-imaging optical device arranged to focus incident radiation onto the optical cell.

23. The device of claim 1 , wherein the optical concentrator is characterized by an optical concentration factor of from about 2× to about 500×.

24. The device of claim 1 , wherein the optical concentrator occupies a height from the substrate of up to 50 mm.

25. The device of claim 1 , wherein the optical cell comprises:
a first electrode positioned over the substrate;
a second electrode positioned over the substrate; and
one or more photovoltaic junctions positioned between the first electrode and the second electrode.

26. The device of claim 25 , wherein the one or more photovoltaic junctions comprise single crystal silicon, multicrystalline silicon, amorphous silicon, copper indium gallium selenide, gallium arsenide, cadmium telluride, a dye-sensitized material, a perovskite material, an organic photovoltaic material, or any combination of these.

27. The device of claim 1 , wherein the optical cell includes one or more electrodes comprising a graphene layer a micro- or nano-structured carbonaceous material layer.

28. The device of claim 1 , wherein the optical cell is a tandem photovoltaic cell.

29. The device of claim 1 , wherein the optical cell comprises a perovskite/Si tandem photovoltaic cell, a CdTe/Si tandem photovoltaic cell, a perovskite/copper indium gallium selenide tandem photovoltaic cell, or an organic tandem photovoltaic cell.

30. The device of claim 1 , wherein the optical cell comprises a reflector or mirror arranged to reflect incident radiation.

31. The device of claim 1 , wherein the thermal management structure is positioned on a radiation-receiving surface of one or more of the substrate, the optical concentrator, or the optical cell.

32. The device of claim 1 , wherein the thermal management structure is positioned opposite a radiation-receiving surface of one or more of the substrate, the optical concentrator, or the optical cell.

33. The device of claim 1 , wherein the thermal management structure comprises one or more through vias for passing thermal energy from a radiation-receiving surface of one or more of the substrate, the optical concentrator, or the optical cell to a surface opposite the radiation-receiving surface.

34. The device of claim 1 , wherein the thermal management structure dissipates heat from the optical cell through a heat-conducting thermal circuit.

35. The device of claim 1 , wherein the thermal management structure comprises a micro- or nano-structured carbonaceous material.

36. The device of claim 35 , wherein the thermal management structure comprises graphene, graphene oxide, carbon nanotubes, diamond, diamond-like carbon, exfoliated graphite, or carbon black.

37. The device of claim 35 , wherein the thermal management structure comprises a composite material including graphene, graphene oxide, carbon nanotubes, diamond, diamond-like carbon, exfoliated graphite, or carbon black.

38. The device of claim 1 , wherein the thermal management structure comprises a material having a thermal conductivity greater than about 100 W/m·K.

39. The device of claim 1 , wherein the thermal management structure comprises or is coupled to one or more electrodes of the optical cell.

40. The device of claim 1 , wherein the thermal management structure comprises or is thermally coupled to a waste-heat-to-power converter.

Assignees

• Nant Holdings Ip Llc
• Nantg Power Llc

Inventors

• Albano Fabio
• Chmiola John
• Soon-Shiong Patrick
• Witchey Nicholas J

Classifications

• H10F19/00

  Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules · CPC title

• H10F77/488

  Reflecting light-concentrating means, e.g. parabolic mirrors or concentrators using total internal reflection · CPC title

• H10F77/63 Primary

  Arrangements for cooling directly associated or integrated with photovoltaic cells, e.g. heat sinks directly associated with the photovoltaic cells or integrated Peltier elements for active cooling · CPC title

• H10F77/484 Primary

  Refractive light-concentrating means, e.g. lenses · CPC title

• H02S20/32

  specially adapted for solar tracking · CPC title