Transformer and DC-DC converter including same

Patent metadata

Field	Value
Publication number	US-12040124-B2
Application number	US-202017310535-A
Country	US
Kind code	B2
Filing date	Feb 5, 2020
Priority date	Feb 7, 2019
Publication date	Jul 16, 2024
Grant date	Jul 16, 2024

Abstract

The present invention relates to a transformer and, more specifically, to a transformer including a secondary coil part which comprises stacked conductive plates. A transformer according to an embodiment of the present invention may comprise: a core part having a middle leg and outer legs; a secondary coil part including multiple conductive plates vertically stacked to form coil turns around the middle leg; and a primary coil part including conductive wires wound to form coil turns around the respective outer legs.

First claim

The invention claimed is:

1. A transformer comprising:
a core unit having a body, a first outer leg extending from one side of the body in a first direction, a second outer leg extending from an other side of the body in the first direction, and a middle leg disposed between the first outer leg and the second outer leg, the middle leg extending from the body in the first direction;
a secondary coil unit comprising a plurality of conductive plates stacked in the first direction so as to form turns around the middle leg;
a primary coil unit comprising a first conductive wire wound so as to form turns around the first outer leg and a second conductive wire wound so as to form turns around the second outer leg; and
a bobbin having a first through hole, through which the middle leg extends, a second through hole, through which the first outer leg extends, and a third through hole, through which the second outer leg extends, wherein
the secondary coil unit comprises an upper coil unit disposed at an upper part of the bobbin and a lower coil unit disposed at a lower part of the bobbin,
the bobbin provides a first receiving hole configured to receive the upper coil unit, a second receiving hole configured to receive the first conductive wire, a third receiving hole configured to receive the second conductive wire, and a fourth receiving hole configured to receive the lower coil unit,
the first receiving hole is configured to expose upwards an upper surface of a conductive plate located at an uppermost end of the upper coil unit, and
the fourth receiving hole is configured to expose downwards a lower surface of a conductive plate located at a lowermost end of the lower coil unit.

2. The transformer according to claim 1 , wherein
the plurality of conductive plates constituting the upper coil unit and the lower coil unit comprises a plurality of first type conductive plates having a first planar shape and a plurality of second type conductive plates having a second planar shape, and
the first type conductive plates and the second type conductive plates are alternately stacked in a vertical direction.

3. The transformer according to claim 2 , wherein the first planar shape and the second planar shape are left-right symmetric.

4. The transformer according to claim 1 , wherein the second receiving hole and the third receiving hole are disposed between the first receiving hole and the fourth receiving hole in a vertical direction.

5. The transformer according to claim 1 , wherein the second receiving hole and the third receiving hole are disposed spaced apart from each other in parallel in a horizontal direction.

6. A DC-DC converter comprising:
a drive circuit;
a transformer; and
an output circuit, wherein
the transformer comprises:
a core unit having a body, a first outer leg extending from one side of the body in a first direction, a second outer leg extending from an other side of the body in the first direction, and a middle leg disposed between the first outer leg and the second outer leg, the middle leg extending from the body in the first direction;
a secondary coil unit comprising a plurality of conductive plates stacked in the first direction so as to form turns around the middle leg;
a primary coil unit comprising a first conductive wire wound so as to form turns around the first outer leg and a second conductive wire wound so as to form turns around the second outer leg; and
a bobbin having a first through hole, through which the middle leg extends, a second through hole, through which the first outer leg extends, and a third through hole, through which the second outer leg extends, wherein
the secondary coil unit comprises an upper coil unit disposed at an upper part of the bobbin and a lower coil unit disposed at a lower part of the bobbin,
the bobbin provides a first receiving hole configured to receive the upper coil unit, a second receiving hole configured to receive the first conductive wire, a third receiving hole configured to receive the second conductive wire, and a fourth receiving hole configured to receive the lower coil unit,
the first receiving hole is configured to expose upwards an upper surface of a conductive plate located at an uppermost end of the upper coil unit, and
the fourth receiving hole is configured to expose downwards a lower surface of a conductive plate located at a lowermost end of the lower coil unit.

7. The transformer according to claim 1 , wherein
the second receiving hole comprises a first opening configured to withdraw an end of the first conductive wire to an outside, and
the third receiving hole comprises a first opening configured to withdraw an end of the second conductive wire to the outside.

8. The transformer according to claim 1 , wherein the bobbin comprises a first outer wall and a second outer wall disposed spaced apart from each other in parallel in a horizontal direction and extending in the vertical direction.

9. The transformer according to claim 8 , wherein the bobbin comprises a first inner wall disposed in the first outer wall and a second inner wall disposed in the second outer wall.

10. The transformer according to claim 9 , wherein
an inner surface of the first inner wall defines a side wall of the second through hole, and
an inner surface of the second inner wall defines a side wall of the third through hole.

11. The transformer according to claim 9 , wherein
an inner surface of the first outer wall and an outer surface of the first inner wall define the second receiving hole, and
an inner surface of the second outer wall and an outer surface of the second inner wall define the third receiving hole.

12. The transformer according to claim 8 , wherein the bobbin comprises a middle partition disposed between two adjacent outer surfaces of the first outer wall and the second outer wall.

13. The transformer according to claim 12 , wherein the middle partition defines the first through hole together with the first outer wall and the second outer wall.

14. The transformer according to claim 1 , wherein the secondary coil unit comprises a fastening portion configured to electrically connect the upper coil unit and the lower coil unit to each other.

Assignees

• Lg Innotek Co Ltd

Inventors

• Yeom Jai Hoon
• Yoon Soo Kwang
• Bae Seok

Classifications

• H02M3/24

  by static converters · CPC title

• H01F27/24

  Magnetic cores · CPC title

• H01F27/325 Primary

  Coil bobbins (formers for coils in general H01F5/02) · CPC title

• H02M3/28

  using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC · CPC title

• H01F27/2852

  Construction of conductive connections, of leads · CPC title