System and method for controlling blade pitch of wind turbine rotor blades to reduce vibrations and limit loads in a locked condition of the rotor hub

Patent metadata

Field	Value
Publication number	US-12037984-B2
Application number	US-202117545000-A
Country	US
Kind code	B2
Filing date	Dec 8, 2021
Priority date	Dec 8, 2021
Publication date	Jul 16, 2024
Grant date	Jul 16, 2024

Abstract

A system and method are provided for reducing vibrations and loads in one or more rotor blades of a wind turbine when the rotor hub is locked against rotation, The method detects that the rotor blades are vibrating above a threshold limit, and determines one or more wind parameters for wind impacting the rotor blades. An initial orientation of the blades is also determined. Based on the wind parameters and initial blade orientation, a first angle of attack for the rotor blades is determined that will reduce the vibrations in the rotor blades. The method then determines if expected loads induced at one or more wind turbine components will exceed a threshold limit at the first angle of attack for the rotor blades. The first angle of attack is modified when the expected loads exceed the threshold limit to reduce the expected loads to below the threshold limit. A controller pitches the rotor blades to achieve the first angle of attack.

First claim

What is claimed is:

1. A method for reducing vibrations and loads in one or more rotor blades on a rotor hub of a wind turbine when the wind turbine is in a standstill condition with the rotor hub locked against rotation and the rotor blades are at an initial angle of attack to an incoming wind direction, the method comprising:
detecting that one or more of the rotor blades are vibrating above a threshold limit;
determining one or more wind parameters for wind impacting the rotor blades;
based on the wind parameters and the initial angle of attack, determining or retrieving a first angle of attack for the rotor blades different from the initial angle of attack that will reduce the vibrations in the rotor blades;
identifying expected loads at one or more wind turbine components that vary with changing wind parameters and varying angle of attacks of the rotor blades;
determining if the expected loads induced at one or more of the wind turbine components will exceed a threshold limit at the first angle of attack for the rotor blades;
with a controller, pitching the rotor blades to the first angle of attack when the expected loads do not exceed the threshold limit using an auxiliary drive system in the wind turbine;
modifying the first angle of attack to a modified angle of attack when the expected loads exceed the threshold limit to reduce the expected loads to below the threshold limit, wherein the modified angle of attack results in an increase in the vibrations in the rotor blades as compared to the first angle of attack; and
with the controller, pitching the rotor blades to the modified angle of attack using the auxiliary drive system.

2. The method according to claim 1 , wherein the wind turbine has a yaw control system, the method further comprising determining that yaw control is unavailable for the locked rotor hub as a prerequisite to pitching the rotor blades to the first or the modified angle of attack.

3. The method according to claim 1 , wherein the wind parameters comprise one or a combination of wind direction, wind speed, wind up-flow, and wind veer.

4. The method according to claim 1 , wherein the first angle of attack for the determined wind parameters is stored in and retrieved from a lookup table accessible by the controller, the method further comprising updating the stored first angle of attack in the lookup table to equal the modified angle of attack for subsequent retrieval and use by the controller.

5. The method according to claim 4 , further comprising:
prior to determining the expected loads, comparing the first angle of attack to the initial angle of attack; and
when the initial angle of attack and the first angle of attack are equal within a defined range at the same wind parameters, changing a value of the first angle of attack to equal a different second angle of attack prior to determining the expected loads at the changed first angle of attack.

6. The method according to claim 5 , wherein one or more of the second angle of attack are predetermined for the different wind parameters and stored in the lookup table and selected by the controller.

7. The method according to claim 6 , further comprising updating the first angle of attack in the lookup table to the changed first angle of attack for subsequent retrieval and use by the controller.

8. A wind turbine, comprising:
rotor blades on a rotatable rotor hub;
one or more sensors located to detect wind parameters of wind impacting the rotor blades;
a pitch system configured to change a pitch angle of the rotor blades;
a controller in operable communication with the pitch system;
wherein with the rotor hub locked against rotation and the rotor blades at an initial angle of attack, the controller is configured to:
detect that one or more of the rotor blades are vibrating above a threshold limit;
determine one or more wind parameters for wind impacting the rotor blades;
based on the wind parameters and the initial angle of attack, determine or retrieve a first angle of attack for the rotor blades different from the initial angle of attack that will reduce the vibrations in the rotor blades;
determine if expected loads induced at one or more wind turbine components will exceed a threshold limit at the first angle of attack for the rotor blades, the expected loads varying with changing wind parameters and different angles of attack of the rotor blades;
pitch the rotor blades to the first angle of attack when the expected loads do not exceed the threshold limit using the pitch system;
modify the first angle of attack when the expected loads exceed the threshold limit to reduce the expected loads to below the threshold limit, wherein the modified angle of attack results in an increase in the vibrations in the rotor blades as compared to the first angle of attack.

9. The wind turbine according to claim 8 , wherein the controller is further configured to:
prior to determining the expected loads, compare the first angle of attack to the initial angle of attack; and
when the initial angle of attack and the first angle of attack are equal within a defined range at the same wind parameters, change a value of the first angle of attack to equal a second different angle of attack prior to determining whether the expected loads at the changed first angle of attack are below the threshold limit.

10. The wind turbine according to claim 9 , further comprising an electronic lookup table accessible by the controller, wherein the first angle of attack and one or more of the second angle of attack are predetermined for the different wind parameters, stored in the lookup table, and selectable by the controller.

11. The wind turbine according to claim 10 , wherein the controller is further configured to update the lookup table such that the first angle of attack equals the changed first angle of attack for subsequent retrieval and use by the controller.

Assignees

• Gen Electric
• Ge Infrastructure Technology Llc

Inventors

• Danielsen Darren John

Classifications

• F05B2270/708

  with comparison tables · CPC title

• F05B2270/334

  Vibration measurements · CPC title

• F05B2270/332

  Maximum loads or fatigue criteria · CPC title

• F05B2270/331

  Mechanical loads · CPC title

• F05B2270/328

  Blade pitch angle · CPC title