Contact lens package kit with recycling fastener

Patent metadata

Field	Value
Publication number	US-12037175-B2
Application number	US-202318512069-A
Country	US
Kind code	B2
Filing date	Nov 17, 2023
Priority date	Dec 11, 2020
Publication date	Jul 16, 2024
Grant date	Jul 16, 2024

Abstract

A contact lens package kit is described that includes a contact lens packages, wherein each contact lens package includes a base member having a cavity and a sealing member coupled to the base member. An unworn contact lens is provided in a packaging solution within the sealed cavity. The base member is a thermoplastic material (or other recyclable material) and includes a substantially planar surface surrounding the cavity to provide a sealing surface for the sealing member. The kit also includes at least one fastener configured to retain a plurality of base members from each of the contact lens packages after the contact lens is removed from the cavity. A recyclable thermoplastic contact lens assembly is also described, that includes empty contact lens packages attached to a fastener. A method to recycle used contact lens packages, such as curbside recycling, is further described that uses the fastener, and the fastener itself is also described.

First claim

What is claimed is:

1. A contact lens package kit comprising:
a plurality of contact lens packages, wherein each contact lens package comprises a base member having a cavity and a sealing member coupled to the base member to provide a sealed cavity, and an unworn contact lens is provided in a contact lens packaging solution within the sealed cavity; and wherein the base member is a thermoplastic material and includes a substantially planar surface surrounding the cavity, said substantially planar surface providing a sealing surface for the sealing member, and
at least one fastener configured to retain a plurality of base members from each of said contact lens packages after said contact lens is removed from the cavity and wherein the at least one fastener includes a plurality of openings, wherein each of the openings is shaped so as to receive at least a portion of the base member thereby attaching the base member to the fastener, said opening is dimensioned to receive at least an edge or side portion of the base member and thus attach the base member to the fastener.

2. The contact lens package kit of claim 1 , wherein the plurality of contact lens packages is arranged in an array and have perforations in the sealing member at a location corresponding to adjacent base members.

3. The contact lens package kit of claim 1 , wherein said fastener is an elongated flat profiled strip.

4. The contact lens package kit of claim 1 , wherein said fastener is made from at least one thermoplastic.

5. The contact lens package kit of claim 1 , wherein said fastener is made from at least one thermoplastic, wherein said thermoplastic is the same type as said thermoplastic material of said base member.

6. The contact lens package kit of claim 1 , wherein said fastener has a weight of less than 2 grams.

7. The contact lens package kit of claim 1 , wherein said fastener has a weight of from 0.2 gram to 1.95 grams.

8. The contact lens package kit of claim 1 , wherein said fastener has a weight of from 0.2 gram to 1.3 grams.

9. The contact lens package kit of claim 1 , wherein said fastener has a length such that at least 10 of said base members are attachable to said fastener.

10. The contact lens package kit of claim 1 , wherein said fastener has a total weight that is less than 10% of the weight of the plurality of said base members retained by the fastener.

11. The contact lens package kit of claim 1 , wherein said base members are attachable to said fastener such that the plurality of base members is oriented on the fastener in either in a single stacked configuration or an alternating multiple stacked configuration.

12. The contact lens package kit of claim 1 , wherein each of said openings are in the shape of a slit or slot.

13. The contact lens package kit of claim 12 , wherein each of said openings are equally spaced from each other.

14. The contact lens package kit of claim 12 , wherein an edge of said base member is slidable or insertable into the slit or slot to retain or attach the base member to the fastener.

15. The contact lens package kit of claim 14 , wherein the edge of said base member comprises a thumb grip.

16. The contact lens package kit of claim 15 , wherein the thumb grip has a thumb grip side and said thumb grip side includes protruding features, and these protruding features are utilized to hold/lock the base member in place.

17. The contact lens package kit of claim 12 , wherein the slot or slit has a height that is the same or about the same as the thickness of said edge of the base member.

18. The contact lens package kit of claim 1 , wherein the openings in the fastener are dimensioned so that one or more edges of the base member forms a pressure fit or interference fit or snug fit with the opening on the fastener.

19. The contact lens package kit of claim 1 , wherein a side of the base member has an increasing width and a maximum width in the direction toward the cavity of the base member and the opening is dimensioned to have a width for the size of the opening that is less than the maximum width of the base member.

20. The contact lens package kit of claim 1 , wherein an edge of said base member comprises a thumb grip with an increasing width and a maximum width in the direction toward the cavity of the base member and the opening is dimensioned to have a width for the size of the opening that is less than the maximum width of the thumb grip.

21. Recyclable contact lens assembly comprising a plurality of empty contact lens packages, wherein each empty contact lens package comprises a base member having a cavity and wherein the base member is a thermoplastic material and has a substantially planar surface surrounding the cavity, and at least one fastener, wherein said plurality of base members are attached to said fastener, and wherein the fastener includes a plurality of openings, wherein each of the openings is shaped so as to receive at least a portion of the base member thereby attaching the base member to the fastener, said opening is dimensioned to receive at least an edge or side portion of the base member and thus attach the base member to the fastener.

22. The recyclable contact lens assembly of claim 21 , wherein said recyclable contact lens assembly has at least an overall height of at least 2 inches and either or both of a width and depth of at least 2 inches.

23. The recyclable contact lens assembly of claim 21 , wherein said recyclable contact lens assembly has at least an overall height of at least 4 inches and either or both of a width and depth of at least 2 inches.

Assignees

• Coopervision Int Ltd

Inventors

• Alayon Rivera Javier E
• Zucaro Cataldo
• Whitenack Brittany
• Sievens Figueroa Lucas
• Rivera Velez Jesus Javier

Classifications

• B65D2585/545

  Contact lenses · CPC title

• B65D2575/361

  Details · CPC title

• B65D75/56

  Handles or other suspension means · CPC title

• A45C2011/006

  for storing a plurality of disposable lens packages · CPC title

• A45C11/005 Primary

  Contact lens cases (A45C11/046 takes precedence) · CPC title