Film areas functionalized by means of 3D printing for finishing workpiece surfaces

Patent metadata

Field	Value
Publication number	US-12036737-B2
Application number	US-201917291669-A
Country	US
Kind code	B2
Filing date	Dec 2, 2019
Priority date	Dec 6, 2018
Publication date	Jul 16, 2024
Grant date	Jul 16, 2024

Abstract

The present invention relates to a method for functionalizing a workpiece surface, comprising the following steps: a) providing a workpiece; b) providing a film; c) functionalizing at least one film side by the location-selective application of a functionalization composition comprising a polymer material onto part of the film side in one or more layers by means of a 3D printing process; d) creating an integrally bonded or interlocking connection between the workpiece surface and the film functionalized in step c) by bringing the film into contact with at least part of the workpiece surface, wherein the integrally bonded or interlocking connection to the workpiece surface is achieved with a functionalized film side. The invention further relates to workpieces having a surface functionalized according to the invention.

First claim

What is claimed is:

1. A process for the functionalization of a workpiece surface, comprising:
a) providing a workpiece having a workpiece surface;
b) providing a film with at least two film sides;
c) functionalizing at least one film side by location-selective application of a functionalization composition comprising a polymeric material via a 3D printing process in one or more layers onto at least a portion of the at least one film side to form a functionalized film side;
d) bringing the film into contact with at least a portion of the workpiece surface for development of a coherent or interlocking connection between at least a portion of the workpiece surface and the film functionalized in step c), the coherent or interlocking connection to the workpiece surface being achieved with the functionalized film side, and wherein the functionalization is between the workpiece surface and the at least one film side,
wherein a heat distortion temperature (HDT) measured in accordance with DIN EN ISO 75-1 to 3 method B of the printed functionalization composition is ≥5° C. and ≤200° C. higher than a heat distortion temperature of the film.

2. The process as claimed in claim 1 , wherein, for the functionalization in step c), the film has been arranged to be flat.

3. The process as claimed in claim 1 , wherein, before the functionalization in step c), the film is secured tautly across a mold, where a surface of the mold is a mirror image of the workpiece surface.

4. The process as claimed in claim 1 , wherein a layer thickness of the printed functionalization composition is greater than a layer thickness of the film.

5. The process as claimed in claim 1 , further comprising thermally processing the film during or before functionalizing in step c) at a temperature which is in a range of 5° C. below Tg to 200° C. above the glass transition temperature (Tg) of the film.

6. The process as claimed in claim 1 , wherein the 3D printing process in step c) is selected from fused filament fabrication (FFF) processes, inkjetting processes, or selective laser sintering (SLS) processes.

7. The process as claimed in claim 1 , wherein the polymeric material of the functionalization composition is selected from the group consisting of polyurethane, polycarbonate, polyesters, polyamide, polyetherimide, polyetherketone, polyimide, polyoxymethylene, polysilicone, thermoplastic elastomers, polyurethane, polyacrylate-containing thermoset materials, and mixtures thereof.

8. The process as claimed in claim 1 , wherein the coherent or interlocking connection between workpiece surface and functionalized film is achieved by way of a thermoforming step.

9. The process as claimed in claim 8 , wherein before or during the thermoforming step the functionalized film is heated to a temperature that is ≥5° C. above a heat distortion temperature of the functionalized film.

10. The process as claimed in claim 1 , wherein before step d) a tie layer is provided to the functionalized film side and/or to the workpiece surface at least to some extent at a site of contact between the film and the workpiece.

11. The process as claimed in claim 1 , wherein the functionalization composition further comprises functionalized additions selected from the group consisting of conductive materials, dyes, pigments, fillers, fibers, and mixtures of at least two thereof.

12. The process as claimed in claim 1 , wherein functionalizing the film in step c) comprises applying pins, hooks, eyes or guide elements to the film by printing.

13. A workpiece with a functionalized surface, produced by a process as claimed in claim 1 .

14. The workpiece as claimed in claim 13 , wherein the workpiece is an interior component of a vehicle selected from the group consisting of an aircraft, a rail vehicle, and a motor vehicle.

Assignees

• Stratasys Inc

Inventors

• Achten Dirk
• Degiorgio Nicolas
• Kuenzel Jonas
• Birth Jari
• Buesgen Thomas

Classifications

• B29C51/14

  using multilayered preforms or sheets · CPC title

• B29C51/02

  Combined thermoforming and manufacture of the preform · CPC title

• B33Y40/20

  Post-treatment, e.g. curing, coating or polishing · CPC title

• B29C64/118

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title