Electric motor

Patent metadata

Field	Value
Publication number	US-12034353-B2
Application number	US-202217889555-A
Country	US
Kind code	B2
Filing date	Aug 17, 2022
Priority date	Aug 30, 2021
Publication date	Jul 9, 2024
Grant date	Jul 9, 2024

Abstract

An electric motor includes a stator, a rotor, and a housing. A slot in a stator core of the stator includes a coil housing and a slot opening that opens the coil housing radially inward. A coil includes a coil end that protrudes in an axial direction from an axial end surface of the stator core. A plastic portion that is integral with the stator core includes a blocking portion that extends in the axial direction so as to block the slot opening, and a cylindrical wall that is coupled with the blocking portion. The cylindrical wall protrudes in the axial direction from the axial end surface of the stator core. The housing defines a coil end cooling channel in which a cooling liquid flows to cool the coil end, at a location radially outward from the cylindrical wall.

First claim

What is claimed is:

1. An electric motor comprising:
a stator including a stator core and a coil, the stator core including a yoke extending in an axial direction along a rotational axis and annularly surrounding the rotational axis, a plurality of teeth located on an inner periphery of the yoke and spaced apart at intervals in a circumferential direction around the rotational axis, and a plurality of slots between adjoining teeth, each of the plurality of slots including a coil housing that houses the coil and a slot opening that opens the coil housing radially inward, the coil including a coil end that protrudes in the axial direction from an axial end surface of the stator core;
a rotor spaced radially inward from the stator by an air gap and rotatable around the rotational axis;
a plastic portion including a blocking portion which extends in the axial direction so as to block the slot opening, and a cylindrical wall which is coupled to the blocking portion, protrudes farther in the axial direction than the axial end surface of the stator core, and is concentric with the stator core, the plastic portion being integral with the stator core;
a housing to house the stator and the rotor, the housing defining a coil end cooling channel at a location radially outward from the cylindrical wall and in which a cooling liquid flows to cool the coil end.

2. The electric motor according to claim 1 , wherein the plastic portion includes a covering portion coupled to the cylindrical wall that covers the axial end surface of the stator core.

3. The electric motor according to claim 2 , wherein the covering portion includes an annular covering portion that covers an axial end surface of the yoke.

4. The electric motor according to claim 3 , wherein the annular covering portion covers a portion of the axial end surface of the yoke; and
the axial end surface of the yoke includes an exposed portion which is exposed to the coil end cooling channel.

5. The electric motor according to claim 4 , wherein the exposed portion is exposed to the coil end cooling channel at a location radially outward from the annular covering portion.

6. The electric motor according to claim 3 , wherein the covering portion includes an arm portion extending along an axial end surface of the plurality of teeth and couple an axial end portion of the cylindrical wall with the annular covering portion.

7. The electric motor according to claim 6 , wherein each of the plurality of slots includes a corner portion defined by the inner periphery of the yoke and a wall surface of the plurality of teeth as viewed in the axial direction; and
the plastic portion includes a reinforcing portion which extends along the corner portion in the axial direction, and is coupled with the arm portion.

8. The electric motor according to claim 7 , wherein a pair of the covering portions are located on both sides of the stator core in the axial direction; and
the reinforcing portion couples the arm portions of the pair of covering portions with each other.

9. The electric motor according to claim 2 , wherein the stator includes an insulation paper in the coil housing, and including a protruding portion which protrudes in the axial direction from the axial end surface of the stator core, and is held by the covering portion.

10. The electric motor according to claim 9 , wherein in terms of a protrusion height from the axial end surface of the stator core, a maximum protrusion height of the covering portion is higher than a maximum protrusion height of the protruding portion.

11. The electric motor according to claim 1 , further comprising a metal ring including an outer peripheral surface covered by the cylindrical wall and which is held on the stator core.

12. The electric motor according to claim 1 , wherein the housing includes a cylindrical housing main body into which the stator core is inserted; and
a communication channel which communicates with the coil end cooling channel is provided between an outer peripheral surface of the stator core and an inner peripheral surface of the housing main body.

13. The electric motor according to claim 12 , wherein the communication channel is defined by an axial groove on the outer peripheral surface of the stator core at a location radially outward of the plurality of teeth.

14. The electric motor according to claim 1 , wherein the coil end cooling channel is filled with the cooling liquid.

Assignees

• Yamaha Motor Co Ltd

Inventors

• Ito Jin

Classifications

• H02K1/165

  Shape, form or location of the slots · CPC title

• H02K3/345

  between conductor and core, e.g. slot insulation · CPC title

• H02K9/197

  in which the rotor or stator space is fluid-tight, e.g. to provide for different cooling media for rotor and stator · CPC title

• H02K5/20

  with channels or ducts for flow of cooling medium · CPC title

• H02K5/203 Primary

  specially adapted for liquids, e.g. cooling jackets · CPC title