Positive active material for rechargeable lithium battery, method of preparing the same and rechargeable lithium battery including the same

Patent metadata

Field	Value
Publication number	US-12034149-B2
Application number	US-202016777744-A
Country	US
Kind code	B2
Filing date	Jan 30, 2020
Priority date	Feb 1, 2019
Publication date	Jul 9, 2024
Grant date	Jul 9, 2024

Abstract

A positive active material for a rechargeable lithium battery includes a lithium nickel-based composite oxide and a lithium manganese composite oxide, wherein the positive active material includes a surface-modifying layer including lithium fluoride on the surface of at least one of the lithium nickel-based composite oxide and the lithium manganese composite oxide. The lithium nickel-based composite oxide includes a secondary particle in which a plurality of plate-shaped primary particles are agglomerated, and the secondary particle has a regular array structure in which (003) planes of the plurality of primary particles are aligned or oriented normal to the surface of the secondary particle. The lithium manganese composite oxide is present in two or more types of crystal lattice structures.

First claim

What is claimed is:

1. A positive active material for a rechargeable lithium battery, comprising:
a lithium nickel-based composite oxide and a lithium manganese composite oxide, and
a surface-modifying layer comprising lithium fluoride on a surface of the lithium nickel-based composite oxide,
the lithium nickel-based composite oxide comprising a secondary particle in which a plurality of plate-shaped primary particles are agglomerated,
the secondary particle has
a structure having one center with the primary particles arranged radially around the one center, or
a structure having a plurality of centers with the primary particles arranged radially around the plurality of centers, and
(003) planes of the primary particles are oriented normal to an intersecting portion of an outer surface of the secondary particle, and

the lithium manganese composite oxide having two or more types of crystal lattice structures,
wherein the lithium manganese composite oxide is on the surface of the lithium nickel-based composite oxide and is mixed with the surface-modifying layer comprising lithium fluoride into a mixture,
the lithium manganese composite oxide has a cubic crystal lattice structure and a monoclinic crystal lattice structure, and
the lithium manganese composite oxide is included in an amount of 0.4 mol to 1.5 mol based on 100 mol of the lithium nickel-based composite oxide.

2. The positive active material of claim 1 , wherein the lithium nickel-based composite oxide has a porosity of 1% to 8%.

3. The positive active material of claim 1 , wherein the positive active material comprises 1,000 ppm or less of unreacted residual lithium at the surface thereof.

4. The positive active material of claim 3 , wherein the positive active material comprises 1,000 ppm or less of unreacted residual lithium at the surface of the lithium nickel-based composite oxide.

5. The positive active material of claim 1 , wherein the lithium nickel-based composite oxide has a specific surface area of 0.4 m 2 /g to 1.0 m 2 /g.

6. The positive active material of claim 1 , wherein the lithium manganese composite oxide is represented by Chemical Formula 1:
x LiMnO 2 ·y Li 4 Mn 5 O 12 ·z LiMn 2 O 4 ·(1- x - y - z )Li 2 MnO 3   Chemical Formula 1

wherein, in Chemical Formula 1, 0 ≤x<1, 0<y<1, 0≤z<1, 0<y+z<1, and 0<x+y+z<1.

7. The positive active material of claim 1 , wherein the lithium manganese composite oxide has the cubic crystal lattice structure, the monoclinic crystal lattice structure, and an orthorhombic crystal lattice structure.

8. The positive active material of claim 7 , wherein:
the lithium manganese composite oxide having the cubic crystal lattice structure is at least one of LiMn 2 O 4 and Li 4 Mn 5 O 12 ,
the lithium manganese composite oxide having the monoclinic crystal lattice structure is Li 2 MnO 3 , and
the lithium manganese composite oxide having the orthorhombic crystal lattice structure is LiMnO 2 .

9. The positive active material of claim 1 , wherein the lithium manganese composite oxide has an average particle diameter (D50) of less than or equal to 10 μm.

10. The positive active material of claim 1 , wherein the lithium fluoride is in a particle shape.

11. The positive active material of claim 1 , wherein the lithium fluoride is included in an amount of 0.25 mol to 1.0 mol based on 100 mol of the lithium nickel-based composite oxide.

12. A method of preparing the positive active material of claim 1 , comprising:
mixing a metal hydroxide precursor and a lithium source to prepare a first mixture;
first heat-treating the first mixture under a high temperature condition to prepare a first fired product including a lithium nickel-based composite oxide and residual lithium;
mixing the first fired product with manganese-based oxide and a fluorine-based organic material to prepare a second mixture; and
second heat-treating the second mixture to prepare the positive active material of claim 1 .

13. The method of claim 12 , wherein the first heat-treating is performed at 750° C. to 950° C.

14. The method of claim 12 , wherein the manganese-based oxide is mixed in an amount of 0.25 to 1.5 mol based on 100 mol of the lithium nickel-based composite oxide.

15. The method of claim 12 , wherein the fluorine-based organic material is mixed in an amount of 0.25 to 1.0 mol based on 100 mol of the lithium nickel-based composite oxide.

16. The method of claim 12 , wherein the manganese-based oxide is at least one selected from Mn 2 O 3 , MnO, and MnO 2 .

17. The method of claim 12 , wherein the fluorine-based organic material is at least one selected from polyvinylidene fluoride (PVdF), polyvinyl fluoride (PVF), and polytetrafluoro ethylene (PTFE).

18. The method of claim 12 , wherein the second heat-treating is performed at 350° C. to 450° C.

19. A rechargeable lithium battery, comprising:
a positive electrode comprising the positive active material of claim 1 ;
a negative electrode; and
an electrolyte.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Sungsoo
• Kil Donghyun

Classifications

• C01G53/82 Primary

  Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title