Magnetic sheet and coil component using the same

Patent metadata

Field	Value
Publication number	US-12033786-B2
Application number	US-202117176713-A
Country	US
Kind code	B2
Filing date	Feb 16, 2021
Priority date	Nov 17, 2020
Publication date	Jul 9, 2024
Grant date	Jul 9, 2024

Abstract

A coil component includes a resin; and a magnetic particle dispersed in the resin and comprising magnetic powder particle, an insulating layer disposed on a surface of the magnetic powder particle, and a surface-treatment layer disposed on a surface of the insulating layer.

First claim

What is claimed is:

1. A magnetic sheet, comprising:
a resin; and
a plurality of magnetic particles dispersed in the resin, comprising a plurality of first magnetic particles and a plurality of second magnetic particles having an average particle size smaller than an average particle size of the first magnetic particle,
wherein each of the first and second magnetic particles comprises a magnetic powder particle as a core, an insulating layer disposed on a surface of the magnetic powder particle, and a surface-treatment layer disposed on a surface of the insulating layer,
the resin fills spaces between the first and second magnetic particles so that the resin is disposed on the surface-treatment layers of the first and second magnetic particles, and
the surface-treatment layer comprises oleic acid.

2. The magnetic sheet of claim 1 , wherein the magnetic particle further comprises a third magnetic particle having an average particle size smaller than the average particle size of the second magnetic particle.

3. The magnetic sheet of claim 2 , wherein the average particle size of the third magnetic particles is 150 nm to 200 nm based on D50 and 1 μm or less based on D90.

4. The magnetic sheet of claim 1 , wherein the average particle size of the first magnetic particles is 30 μm based on D50 and 60 μm to 70 μm based on D90.

5. The magnetic sheet of claim 1 , wherein the average particle size of the second magnetic particles is 2 μm based on D50 and 8 μm to 9 μm based on D90.

6. The magnetic sheet of claim 1 , wherein the surface-treatment layer is directly disposed on an entire surface of the insulating layer.

7. A coil component, comprising:
a body comprising a resin and a plurality of first magnetic particles and a plurality of second magnetic particles having an average particle size smaller than an average particle size of the first magnetic particle, wherein the plurality of first and second magnetic particles are disposed in the resin;
a coil unit disposed inside the body; and
an external electrode disposed in the body and connected to the coil unit,
wherein each of the plurality of first and second magnetic particles comprises a magnetic powder particle as a core, an insulating layer disposed on a surface of the magnetic powder particle and a surface-treatment layer disposed on a surface of the insulating layer,
the resin fills spaces between the plurality of first and second magnetic particles so that the resin is disposed on the surface-treatment layers of the plurality of first and second magnetic particles, and
the surface-treatment layer comprises oleic acid.

8. The coil component of claim 7 , wherein the body further comprises a third magnetic particle having an average particle size smaller than the average particle size of the second magnetic particle.

9. A magnetic sheet, comprising:
a resin; and
a plurality of magnetic particles dispersed in the resin,
wherein each of the plurality of magnetic particles comprises a magnetic powder particle as a core, an insulating layer disposed on a surface of the magnetic powder particle, and a surface-treatment layer disposed on a surface of the insulating layer,
the surface-treatment layer comprises a urethan acrylate, and
the resin fills spaces between the plurality of magnetic particles so that the resin is disposed on the surface-treatment layer.

10. The magnetic sheet of claim 9 , wherein the magnetic sheet comprises carbonic acid monoamide N-allyl neopentyl ester.

11. The magnetic sheet of claim 9 , wherein the plurality of magnetic particles comprise a first magnetic particle and a second magnetic particle having an average particle size smaller than an average particle size of the first magnetic particle.

12. The magnetic sheet of claim 9 , wherein the plurality of magnetic particles further comprise a third magnetic particle having an average particle size smaller than the average particle size of the second magnetic particle.

Assignees

• Samsung Electro Mech

Inventors

• Lee Young Il
• Shin Myoung Ki
• Hwang Ji Hoon
• Yeo Jeong Gu

Classifications

• Y10T428/32

  Composite [nonstructural laminate] of inorganic material having metal-compound-containing layer and having defined magnetic layer · CPC title

• H01F17/04 Primary

  with magnetic core · CPC title

• H01F27/255

  made from particles (H01F27/26 takes precedence) · CPC title

• H01F17/0013

  with stacked layers · CPC title

• H01F2017/048

  with encapsulating core, e.g. made of resin and magnetic powder · CPC title