Printing system and printing method

Patent metadata

Field	Value
Publication number	US-12030332-B2
Application number	US-202217677140-A
Country	US
Kind code	B2
Filing date	Feb 22, 2022
Priority date	Mar 22, 2021
Publication date	Jul 9, 2024
Grant date	Jul 9, 2024

Abstract

A printing system, including a printing apparatus that sends a print paper after printing to a post-processing machine and a web buffer that temporarily holds a print paper after printing, is provided with: a required print time calculation unit that calculates a required print time for each job; an increase and decrease amount calculation unit that calculates an increase and decrease amount of a consumption amount of the buffer per set for each job on the basis of a difference between a minimum processing time required for a process in a post-processing machine and the required print time; a predicted value calculation unit that obtains a predicted value of the consumption amount of the web buffer by accumulating increase and decrease amounts; and a conveyance control unit that controls a conveyance speed of print paper on the basis of the predicted value.

First claim

What is claimed is:

1. A printing system including a printing apparatus configured to send a print medium after printing to a post-processing machine group including one or more post-processing machines, the printing apparatus being capable of performing continuous printing based on a plurality of jobs, the printing system comprising:
a conveyance mechanism configured to convey the print medium and provided inside the printing apparatus;
a print medium buffer for temporarily holding a print medium after printing when printing based on a job for which a required print time is shorter than a minimum processing time is performed, the print medium buffer being provided between the printing apparatus and the post-processing machine group, the required print time being a time per set required for printing by the printing apparatus, the minimum processing time being a least required time from a start time of a process for one set to a start time of a process for a next one set in the post-processing machine group;
a required print time calculation unit configured to calculate the required print time for each of the jobs;
an increase and decrease amount calculation unit configured to calculate, for each of the jobs, an increase and decrease amount of a consumption amount of the print medium buffer per set on a basis of a difference between the minimum processing time and the required print time;
a predicted value calculation unit configured to obtain a predicted value of the consumption amount of the print medium buffer by accumulating increase and decrease amounts calculated by the increase and decrease amount calculation unit; and
a conveyance control unit configured to control a conveyance speed at which the conveyance mechanism conveys the print medium on a basis of the predicted value.

2. The printing system according to claim 1 , wherein the predicted value calculation unit obtains the predicted value by accumulating the increase and decrease amounts calculated by the increase and decrease amount calculation unit for a job corresponding to a print medium that passes through the print medium buffer.

3. The printing system according to claim 1 , wherein the conveyance control unit decreases the conveyance speed when the predicted value becomes equal to or greater than a predetermined threshold.

4. The printing system according to claim 3 , wherein the threshold is set to be a maximum capacity at which the print medium buffer is able to hold the print medium.

5. The printing system according to claim 1 , wherein the post-processing machine group includes
a cutting machine configured to cut a print medium after printing by the printing apparatus, and
a book-block making machine configured to make a book block by collecting print media after cutting by the cutting machine for each one set, and
the minimum processing time is a least required time from a start time of a process for one set to a start time of a process for a next one set in the book-block making machine.

6. The printing system according to claim 5 , wherein the book-block making machine is a gathering machine.

7. The printing system according to claim 5 , wherein the predicted value calculation unit obtains the predicted value each time the book-block making machine performs a process for one set.

8. The printing system according to claim 5 , wherein the predicted value calculation unit obtains the predicted value by accumulating increase and decrease amounts calculated, for a job for which a process by the book-block making machine is completed among jobs corresponding to a print medium that passes through the print medium buffer, by the increase and decrease amount calculation unit using a required print time calculated by the required print time calculation unit on a basis of a conveyance speed when the process by the book-block making machine is performed, and increase and decrease amounts calculated, for a job for which a process by the book-block making machine is not completed among jobs corresponding to a print medium that passes through the print medium buffer, by the increase and decrease amount calculation unit using a required print time calculated by the required print time calculation unit on a basis of a current conveyance speed.

9. The printing system according to claim 5 , wherein when the conveyance speed is changed by the conveyance control unit, the predicted value calculation unit obtains the predicted value by accumulating increase and decrease amounts calculated, for a job for which a process by the book-block making machine is completed among jobs corresponding to a print medium that passes through the print medium buffer, by the increase and decrease amount calculation unit using a required print time calculated by the required print time calculation unit on a basis of a conveyance speed when a process by the book-block making machine is performed, and increase and decrease amounts calculated, for a job for which a process by the book-block making machine is not completed among jobs corresponding to a print medium that passes through the print medium buffer, by the increase and decrease amount calculation unit using a required print time calculated by the required print time calculation unit on a basis of a changed conveyance speed.

10. The printing system according to claim 5 , wherein
a first speed and a second speed lower than the first speed are prepared as the conveyance speed for the printing apparatus, and
after the conveyance control unit decreases the conveyance speed from the first speed to the second speed on a basis of the predicted value, the conveyance control unit increases the conveyance speed from the second speed to the first speed when a print medium after printing based on a job for reducing the consumption amount of the print medium buffer even in a case where the conveyance speed is the first speed is processed by the book-block making machine.

11. The printing system according to claim 5 , wherein
a first speed and a second speed lower than the first speed are prepared as the conveyance speed for the printing apparatus, and
when the predicted value in a case where the conveyance speed is maintained at the first speed becomes equal to or greater than a predetermined threshold, the conveyance control unit decreases the conveyance speed from the first speed to the second speed at a latest timing of one or more conveyance speed decrease timings at which the predicted value in a case where the conveyance speed is decreased from the first speed to the second speed does not become equal to or greater than the threshold.

12. The printing system according to claim 11 , wherein after the conveyance control unit decreases the conveyance speed from the first speed to the second speed on a basis of the predicted value, the conveyance control unit increases the conveyance speed from the second speed to the first speed at an earliest timing of conveyance speed increase timings at which the predicted value when the conveyance speed is increased from the second speed to the first speed does not become equal to or greater than the threshold.

13. The printing system according to claim 1 , wherein even when there is an instruction to stop the conveyance mechanism or decrease the conveyance speed from the print medium buffer or the post-processing machine group to the printing apparatus, the conveyance control unit maintains the current conveyance speed unless the predicted value in a case where the current conveyance speed is maintained is equal to or greater than a predetermined threshold.

14. A printing method in a printing system including a printing

Assignees

• Screen Holdings Co Ltd

Inventors

• Ishida Tetsuya
• Takahashi Susumu
• Nomura Seiya

Classifications

• B42C19/02

  starting with single sheets · CPC title

• G06K15/4065

  Managing print media, e.g. determining available sheet sizes (feeding means G06K15/16) · CPC title

• B41J11/42

  Controlling {printing material conveyance for accurate alignment of the printing material with the printhead; Print registering} · CPC title

• G06K15/022 Primary

  for printing on continuous media, e.g. tapes · CPC title

• B42C1/12

  Machines for both collating or gathering and permanently attaching together the sheets or signatures · CPC title