Large lateral scale two-dimensional materials and other thin films, and associated systems and methods

Patent metadata

Field	Value
Publication number	US-12030081-B2
Application number	US-202017767125-A
Country	US
Kind code	B2
Filing date	Oct 6, 2020
Priority date	Oct 7, 2019
Publication date	Jul 9, 2024
Grant date	Jul 9, 2024

Abstract

Disclosed herein are inventive methods of making thin films, inventive thin films, and inventive articles and systems comprising thin films. Certain embodiments are related to methods of making thin films in which reagents are arranged within a first phase and a second phase such that at least one reagent reacts to form a thin film proximate to the interface between the first phase and the second phase. Thin films (including two-dimensional materials) disclosed herein can have one or more of a variety of beneficial properties including large lateral dimension(s), lateral continuity, high mechanical strength, consistent spatial composition, and/or consistent thickness. In accordance with certain embodiments, thin films disclosed herein can be combined to form a variety of inventive multi-layer articles, including multi-layer articles comprising a combination of thin films having different compositions that interact with each other via van der Waals forces.

First claim

The invention claimed is:

1. A method, comprising:
delivering a first reagent to a first location of an interface between a first liquid phase and a second liquid phase, such that the first reagent does not dissolve within the first liquid phase and the first reagent reacts to form a first portion of a thin film having a first composition via interaction with a second reagent; and
delivering a third reagent to the interface at a second location laterally displaced from the first location, the third reagent forming a second portion of the thin film having a second composition different from the first composition.

2. The method of claim 1 , wherein the second reagent is a reactant that reacts with the first reagent to form the thin film.

3. The method of claim 1 , wherein the second reagent is a catalyst that catalyzes reaction of the first reagent to form the thin film.

4. The method of claim 1 , wherein delivering the first reagent to the first location of the interface between the first liquid phase and the second liquid phase comprises injecting a liquid carrier comprising the first reagent into the first liquid phase.

5. The method of claim 4 , wherein the liquid carrier is miscible in at least one of the first liquid phase and the second liquid phase.

6. The method of claim 4 , wherein the liquid carrier comprising the first reagent is delivered to the interface via laminar flow.

7. The method of claim 1 , wherein neither of the first liquid phase and the second liquid phase are soluble in each other in an amount of more than 300 mg/mL at 20° C.

8. The method of claim 1 , wherein a solubility of the first reagent in the first liquid phase is less than or equal to 0.1 mg/mL at 20° C.

9. The method of claim 8 , wherein a solubility of the first reagent in the second liquid phase is less than or equal to 0.1 mg/mL at 20° C.

10. The method of claim 1 , wherein the thin film is a monolayer.

11. The method of claim 1 , wherein the thin film is a 2-dimensional material.

12. The method of claim 1 , wherein the thin film has a minimum lateral dimension of at least 5 centimeters.

13. The method of claim 1 , wherein the thin film is a self-supporting thin film.

14. The method of claim 1 , wherein the thin film is continuous.

15. The method of claim 1 , wherein the thin film is monocrystalline or polycrystalline.

16. The method of claim 1 , wherein the first reagent is a monomer that reacts to form a polymeric thin film.

17. The method of claim 1 , wherein the thin film comprises graphene.

18. The method of claim 1 , wherein the first reagent is delivered to the interface via a conduit that extends into the first liquid phase.

19. The method of claim 18 , wherein a direction of flow of the delivered reagent at the outlet of the conduit is within 15° of parallel to the interface.

20. The method of claim 1 , further comprising providing a substrate disposed in one or both of the first and second liquid phases in a vessel containing the first and second liquid phases, and transferring the thin film onto the substrate by removing the one or both of the first and second liquid phases from the vessel.

21. The method of claim 1 , wherein the first liquid phase is above the second liquid phase and has a smaller relative density than the second liquid phase.

Assignees

• Univ Chicago

Inventors

• Park Jiwoong
• Zhong Yu
• Cheng Baorui

Classifications

• B05D1/20 Primary

  substances to be applied floating on a fluid · CPC title

• B05D1/185 Primary

  applying monomolecular layers (B05D1/204 takes precedence) · CPC title