Golfl club heads with cavities and inserts and related methods
US-2017282025-A1 · Oct 5, 2017 · US
US12029951B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12029951-B2 |
| Application number | US-202016830896-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 26, 2020 |
| Priority date | Dec 14, 2017 |
| Publication date | Jul 9, 2024 |
| Grant date | Jul 9, 2024 |
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A hockey stick apparatus may include a molded blade structure coupled to the proximal end of a hollow shaft structure. The molded blade structure can include: a top edge spaced apart from a bottom edge by a blade height, a heel spaced apart from a toe by a blade length, a front face spaced apart from a back face, and an optional slot defining an aperture extending through front face and the back face. A stiffness of the blade may vary along the blade height by changing the shape of the blade and changing a quadratic momentum of the cross-section along the blade height.
Opening claim text (preview).
We claim: 1. A hockey stick apparatus, comprising: a hollow shaft structure comprising a proximal end and a distal end; a molded blade structure coupled to the proximal end of the hollow shaft structure, the molded blade structure further comprising: a top edge spaced apart from a bottom edge by a blade height; a heel spaced apart from a toe by a blade length; a front face spaced apart from a back face; a slot defining an aperture extending through the front face and the back face, wherein the slot comprises an edge reinforcing material extending around an interior perimeter of the slot, wherein a first side proximate the molded blade structure and a second side wherein the second side is opposite the first side and proximate the aperture comprise the edge reinforcing material, the slot further extending along a portion of the blade length and having a top edge, a bottom edge, a toe end and a heel end, wherein a bottom edge of the slot is positioned closer to the top edge of the molded blade structure than the bottom edge of the molded blade structure; an upper core element separated from a lower core element by a bridge, the bridge further comprising: a top bridge layer and a bottom bridge layer of fiber-reinforced material, wherein the top bridge layer is spaced apart from the bottom bridge layer to form the slot, and wherein the top bridge layer abuts the bottom bridge layer at a seam that extends backward from a center of the heel end of the slot and extends forward from a center of the toe end of the slot. 2. The hockey stick apparatus of claim 1 , wherein the upper core element has a lower density and a higher stiffness than the lower core element. 3. The hockey stick apparatus of claim 1 wherein the molded blade structure has a first thickness at the bottom edge and a second thickness at the top edge and wherein the second thickness is greater than the first thickness. 4. The hockey stick apparatus of claim 1 wherein the molded blade structure tapers from the top edge to the bottom edge. 5. The hockey stick apparatus of claim 1 wherein at least a portion of a cross section of the molded blade structure has an air foil shape. 6. A hockey stick apparatus, comprising: a shaft structure comprising a proximal end and a distal end; a molded blade structure coupled to the proximal end of the shaft structure, the molded blade structure further comprising: a top edge spaced apart from a bottom edge by a blade height; a heel spaced apart from a toe by a blade length; a front face spaced apart from a back face; a slot defining an aperture extending through the front face and the back face, wherein the slot comprises an edge reinforcing material extending around an interior perimeter of the slot, wherein a first side proximate the molded blade structure and a second side wherein the second side is opposite the first side and proximate the aperture comprise the edge reinforcing material, the slot further extending along a portion of the blade length and having a top edge, a bottom edge, a toe end and a heel end, wherein a bottom edge of the slot is positioned closer to the top edge of the molded blade structure than the bottom edge of the molded blade structure; a top portion defining a first thickness, a middle portion defining a second thickness, and a bottom portion defining a third thickness; and an upper core element and a lower core element, wherein the upper core element defines a first leg and a second leg and the lower core element fits in between the first leg and the second leg, wherein the lower core element is separated from the toe by the first leg and from the heel by the second leg, wherein the first leg and the second leg both extend downward from an upper half to a lower half of a total blade height, and toward each other, such that a top of the first leg is spaced apart from a top of the second leg by a first distance, and a bottom of the first leg is spaced apart from a bottom of the second leg by a second distance, wherein the second distance is less than the first distance, wherein the first thickness is greater than the second thickness and the second thickness is greater than the third thickness. 7. The hockey stick apparatus of claim 6 , wherein the molded blade structure has multiple different stiffness values at multiple respective points along the blade length and the blade height as a result of a non-uniform shape of the molded blade structure and as a result of multiple different second moment of area values along the blade length. 8. The hockey stick apparatus of claim 6 , wherein the upper core element has a lower density and a higher stiffness than the lower core element. 9. The hockey stick apparatus of claim 6 wherein the molded blade structure tapers from the top portion to the bottom portion. 10. The hockey stick apparatus of claim 6 wherein at least a portion of a cross section of the molded blade structure has an air foil shape. 11. The hockey stick apparatus of claim 6 , wherein the upper core element defines a frame for receiving the lower core element. 12. A hockey stick apparatus, comprising: a molded blade structure coupled to an end of a shaft structure, the molded blade structure further comprising: a top edge spaced apart from a bottom edge by a blade height; a heel spaced apart from a toe by a blade length; a front face spaced apart from a back face; a slot defining an aperture extending through the front face and the back face, wherein the slot comprises an edge reinforcing material extending around an interior perimeter of the slot wherein a first side proximate the molded blade structure and a second side wherein the second side is opposite the first side and proximate the aperture comprise the edge reinforcing material, the slot further extending along a portion of the blade length and having a top edge, a bottom edge, a toe end and a heel end, wherein a bottom edge of the slot is positioned closer to the top edge of the molded blade structure than the bottom edge of the molded blade structure; and an upper core element and a lower core element, wherein the upper core element defines a first leg and a second leg, wherein the first leg and the second leg both extend downward from an upper half to a lower half of a total blade height and toward each other, wherein the lower core element is separated from the toe by the first leg and from the heel by the second leg, wherein the molded blade structure has multiple different stiffness values at multiple respective points along the blade length and the blade height as a result of a non-uniform shape of the molded blade structure and as a result of multiple different second moment of area values along the blade length. 13. The hockey stick apparatus of claim 12 , further comprising a top portion defining a first thickness, a middle portion defining a second thickness, and a bottom portion defining a third thickness; wherein the first thickness is greater than the second thickness and the second thickness is greater than the third thickness. 14. The hockey stick apparatus of claim 12 , wherein the slot further extends along a portion of the blade length and having a top edge, a bottom edge, a toe end and a heel end. 15. The hockey stick apparatus of claim 12 , wherein the molded blade structure comprises an upper core element and a lower core element and wherein the upper core element has a lower density and a higher stiffness than the lower core element. 16. A hockey stick apparatus, comprising: a molded blade structure coupled to an end of a hollow shaft structure, the molded bla
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