Fuel cell stack

Patent metadata

Field	Value
Publication number	US-12027730-B2
Application number	US-202017627078-A
Country	US
Kind code	B2
Filing date	Mar 12, 2020
Priority date	Jul 19, 2019
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

A fuel cell stack includes stacked cells, each including a sheet-shaped power generation portion, two separators, a gas passage defining plate that includes a gas passage portion through which reactant gas flows, and a frame member that includes a supply port and a discharge port. The gas passage portion includes opposing portions extended in a flow direction of the reactant gas and arranged in parallel in an orthogonal direction and wavy portions each having a wavy cross-sectional shape orthogonal to the orthogonal direction. The gas passage portion includes a first passage portion adjacent to the supply port in the flow direction and a second passage portion adjacent to the first passage portion in the orthogonal direction. The connection passages of the second passage portion each have a larger cross-sectional flow area than the connection passages of the first passage portion.

First claim

What is claimed is:

1. A fuel cell stack, comprising stacked cells each including:
a sheet-shaped power generation portion;
two separators that hold the power generation portion in a thickness direction;
a gas passage defining plate disposed between at least one of the two separators and the power generation portion, the gas passage defining plate including a gas passage portion through which reactant gas flows; and
a frame member disposed around the gas passage defining plate, the frame member including a supply port through which the reactant gas is supplied to the gas passage portion and a discharge port through which the reactant gas is discharged from the gas passage portion, wherein
a flow direction of the reactant gas flowing from the supply port toward the discharge port is referred to as a flow direction,
a direction in which the power generation portion opposes the gas passage portion is referred to as an opposing direction,
a direction that is orthogonal to the flow direction and the opposing direction is referred to as an orthogonal direction,
the gas passage portion includes opposing portions and wavy portions, the opposing portions being extended in the flow direction and arranged in parallel in the orthogonal direction, the opposing portions opposing the power generation portion, the wavy portions being integrally disposed on opposite sides of each of the opposing portions in the orthogonal direction, and the wavy portions each having a wavy cross-sectional shape that is orthogonal to the orthogonal direction,
each of the wavy portions includes first projections and second projections, the first projections protruding closer to the power generation portion than the opposing portions and being in contact with the power generation portion, the second projections protruding closer to a corresponding one of the separators than the opposing portions and being in contact with the separator, and the first projections and the second projections being alternately arranged in the flow direction,
a main passage is defined between each of the opposing portions and the power generation portion,
the gas passage portion includes connection passages defined by the first projections and the opposing portions, the connection passages each connecting the main passages to each other and being spaced apart from each other in the flow direction,
the gas passage portion includes a first passage portion and a second passage portion, the first passage portion being adjacent to the supply port in the flow direction, and the second passage portion being adjacent to the first passage portion in the orthogonal direction, and
the connection passages of the second passage portion each have a larger cross-sectional flow area than the connection passages of the first passage portion.

2. The fuel cell stack according to claim 1 , wherein
the gas passage portion includes a third passage portion that is adjacent to the first passage portion on a downstream side in the flow direction, and
the connection passages of the third passage portion each have a smaller cross-sectional flow area than the connection passages of the first passage portion.

3. The fuel cell stack according to claim 1 , wherein
the wavy portions include a first wavy portion and a second wavy portion that are adjacent to each other in the orthogonal direction,
the first wavy portion and the second wavy portion are disposed such that the first projections of the first wavy portion are adjacent to the second projections of the second wavy portion in the orthogonal direction and the second projections of the first wavy portion are adjacent to the first projections of the second wavy portion in the orthogonal direction,
the gas passage portion includes sub-passages spaced apart from each other in the flow direction, each of the sub-passages being located between adjacent ones of the connection passages in the flow direction, and the sub-passages being respectively defined by the first projections of the first wavy portion, the first projections of the second wavy portion, and the power generation portion so as to connect the connection passages to each other, and
the sub-passages of the second passage portion each have a larger cross-sectional flow area than the sub-passages of the first passage portion.

4. The fuel cell stack according to claim 1 , wherein
the wavy portions include a first wavy portion and a second wavy portion that are adjacent to each other in the orthogonal direction,
the first wavy portion and the second wavy portion are disposed such that the first projections of the first wavy portion are adjacent to the second projections of the second wavy portion in the orthogonal direction and the second projections of the first wavy portion are adjacent to the first projections of the second wavy portion in the orthogonal direction,
the gas passage portion includes sub-passages spaced apart from each other in the flow direction, each of the sub-passages being located between adjacent ones of the connection passages in the flow direction, and the sub-passages being respectively defined by the first projections of the first wavy portion, the first projections of the second wavy portion, and the power generation portion so as to connect the connection passages to each other,
the gas passage portion includes a third passage portion that is adjacent to the first passage portion on a downstream side in the flow direction, and
the sub-passages of the third passage portion each have a smaller cross-sectional flow area than the sub-passages of the first passage portion.

5. The fuel cell stack according to claim 1 , wherein the main passages of the second passage portion each have a larger cross-sectional flow area than the main passages of the first passage portion.

6. The fuel cell stack according to claim 5 , wherein the opposing portions of the second passage portion are farther from the power generation portion in the opposing direction than the opposing portions of the first passage portion.

7. The fuel cell stack according to claim 5 , wherein the opposing portions of the second passage portion each have a larger width in the orthogonal direction than the opposing portions of the first passage portion.

8. The fuel cell stack according to claim 1 , wherein
the gas passage portion includes a third passage portion that is adjacent to the first passage portion on a downstream side in the flow direction, and
the main passages of the third passage portion each have a smaller cross-sectional flow area than the main passages of the first passage portion.

9. The fuel cell stack according to claim 8 , wherein the opposing portions of the third passage portion are closer to the power generation portion in the opposing direction than the opposing portions of the first passage portion.

10. The fuel cell stack according to claim 9 , wherein each of the opposing portions of the first passage portion is made continuous with a corresponding one of the opposing portions of the third passage portion by a step.

Assignees

• Toyota Auto Body Co Ltd

Inventors

• Shinozaki Yoshinori
• Futami Satoshi

Classifications

• H01M8/2465

  Details of groupings of fuel cells · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M8/0202

  Collectors; Separators, e.g. bipolar separators; Interconnectors · CPC title

• H01M8/02

  Details (electrodes H01M4/86 - H01M4/98) · CPC title

• H01M8/026 Primary

  characterised by grooves, e.g. their pitch or depth · CPC title