Multijunction solar cells

Patent metadata

Field	Value
Publication number	US-12027639-B2
Application number	US-202217667194-A
Country	US
Kind code	B2
Filing date	Feb 8, 2022
Priority date	Jan 28, 2021
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

A multijunction solar cell including an upper first solar subcell having a first band gap and positioned for receiving an incoming light beam; and a second solar subcell disposed below and adjacent to and lattice matched with said upper first solar subcell, and having a second band gap smaller than said first band gap; wherein at least one of the solar subcells has a graded band gap throughout the thickness of at least a portion of its emitter layer and base layer.

First claim

The invention claimed is:

1. A solar cell comprising:
a first solar subcell, having an emitter layer and a base layer which form a photoelectric junction;
a second solar subcell disposed below and adjacent to the first solar subcell, having an emitter layer and a base layer which form a photoelectric junction; and
a third solar subcell disposed below the second solar subcell, having an emitter layer and a base layer which form a photoelectric junction;
wherein the base layer and the emitter layer of at least one of the first solar subcell, the second solar subcell, and the third solar subcell has a graded band gap throughout at least a portion of the thickness of its emitter layer or its base layer in a first region in the emitter layer adjacent to the photoelectric junction, and throughout at least a portion of the thickness of its base layer in a second region spaced apart from the first region and adjacent to the photoelectric junction, with the band gap in the first region and the band gap in the second region being in the range of 20 to 300 meV greater than the band gap away from the photoelectric junction in the emitter layer or the base layer in the at least one of the first solar subcell, the second solar subcell and the third solar subcell.

2. A solar cell as defined in claim 1 , wherein the thickness of the first region is less than the thickness of the second region.

3. A solar cell as defined in claim 1 , wherein the band gap in the emitter layer in the first region in the at least one of the first solar subcell, the second solar subcell and the third solar subcell increases to a first level, and then decreases to a second level in the base layer that is lower in band gap than the first level in the emitter layer in the at least one of the first solar subcell, the second solar subcell and the third solar subcell.

4. A solar cell as defined in claim 1 , further comprising a third region in the emitter layer in the at least one subcell that lies directly adjacent to and space apart from the first region in the at least one of the first solar subcell, the second solar subcell and the third solar subcell, wherein the band gap in the third region is constant.

5. A solar cell as defined in claim 2 , further comprising a fourth region in the base layer in the at least one subcell that lies directly adjacent to and spaced apart from the second region in the at least one of the first solar subcell, the second solar subcell and the third solar subcell, wherein the band gap in the fourth region is constant.

6. A solar cell as defined in claim 3 , wherein the first level of the band gap is substantially located at the photoelectric junction of the at least one of the first solar subcell, the second solar subcell and the third solar subcell.

7. A solar cell as defined in claim 3 , wherein the second level of the band gap is substantially located in a depletion region in the base layer of the at least one of the first solar subcell, the second solar subcell and the third solar subcell.

8. A solar cell as defined in claim 5 , wherein the band gap in the third region of the at least one solar subcell equals the band gap in the fourth region of the at least one of the first solar subcell, the second solar subcell and the third solar subcell.

9. A solar cell as defined in claim 1 , wherein a depletion region of the at least one solar subcell is asymmetric around the photoelectric junction of the at least one of the first solar subcell, the second solar subcell and the third solar subcell.

10. A solar cell as defined in claim 1 , wherein the width of the graded band gap region in the at least one solar subcell is equal to the width of a depletion region in the at least one of the first solar subcell, the second solar subcell and the third solar subcell.

11. A solar cell as defined in claim 1 , wherein the band gap has a peak in the at least one of the first solar subcell, the second solar subcell and the third solar subcell that is centered approximately where a Fermi level of the at least one of the first solar subcell, the second solar subcell and the third solar subcell crosses mid-band.

12. A solar cell as defined in claim 1 , wherein the first and second regions of the graded band gap of the at least one solar subcell is asymmetric around the depletion region of the at least one of the first solar subcell, the second solar subcell and the third solar subcell.

13. A solar cell as defined in claim 1 , wherein the first and second region of the graded band gap of the at least one of the first solar subcell, the second solar subcell and the third solar subcell is (i) symmetric around the photoelectric junction, or (ii) non-symmetric around the photoelectric junction.

14. A solar cell as defined in claim 1 , wherein the first solar subcell is composed of indium gallium aluminum phosphide and has a first band gap in the range of 2.0 to 2.2 eV; the second solar subcell has an emitter layer composed of indium gallium phosphide or aluminum indium gallium arsenide, and a base layer composed of aluminum indium gallium arsenide, and a second band gap in the range of approximately 1.55 to 1.8 eV and is lattice matched with the first solar subcell; and
wherein the third solar subcell is composed of indium gallium arsenide and has a third band gap less than the second band gap of the second solar subcell and is lattice matched with the second solar subcell.

15. A solar cell as defined in claim 14 , wherein the solar cell is configured for optimum operation in a radiation environment of a LEO earth orbit or a GEO earth orbit.

16. A solar cell as defined in claim 1 , wherein the first solar subcell, the second solar subcell, and the third solar subcell each have a graded band gap throughout at least a portion of the thickness of its respective emitter layer and base layer.

17. A solar cell as defined in claim 1 , further comprising an intermediate graded layer disposed between one of the first solar subcell, the second solar subcell, and the third solar subcell and the adjacent solar subcell disposed directly below the one solar subcell, wherein the intermediate layer is compositionally graded to lattice match the one solar subcell on one side and the adjacent solar subcell on the other side and is composed of any of the As, P, N, Sb based III-V compound semiconductors subject to the constraints of having the in-plane lattice parameter greater than or equal to that of the one solar subcell and less than or equal to that of the adjacent solar subcell, and having a band gap greater than that of the one solar subcell.

18. A solar cell as defined in claim 1 , further comprising a bottom solar subcell composed of germanium disposed below the third solar subcell, and an intermediate graded layer disposed between the third solar subcell and the bottom solar subcell, wherein the intermediate layer is compositionally step-graded with between one and four steps to lattice match the third solar subcell on one side and the bottom solar subcell on the other side and composed of InGaAs or (In x Ga 1-x ) y Al 1-y As with 0<x<1, 0<y<1, and x and y selected such that the band gap remains at a constant value in the range of 1.15 to 1.41 eV, or 1.2 to 1.35 eV, or 1.25 to 1.30 eV throughout its thickness.

19. A solar cell as defined in claim 1 , wherein:
the band gap is linearly or non-linearly graded in (i) the emitter; (ii) the base; or (iii) both the base and the emitter of the at least one solar subcell.

20. A method of fabricating a multijunction solar cell compr

Assignees

• Solaero Tech Corp

Inventors

• Hart John
• Derkacs Daniel
• Bittner Zachary
• Espenlaub Andrew

Classifications

• H10F71/127

  The active layers comprising only Group III-V materials, e.g. GaAs or InP · CPC title

• H10F10/163

  comprising only Group III-V materials, e.g. GaAs/AlGaAs or InP/GaInAs photovoltaic cells · CPC title

• H10F10/13

  Photovoltaic cells having absorbing layers comprising graded bandgaps · CPC title

• H10F10/161 Primary

  comprising multiple PN heterojunctions, e.g. tandem cells · CPC title

• H10F77/80

  Arrangements for preventing damage to photovoltaic cells caused by corpuscular radiation, e.g. for space applications · CPC title