Winding assembly and magnetic element

Patent metadata

Field	Value
Publication number	US-12027299-B2
Application number	US-202117226458-A
Country	US
Kind code	B2
Filing date	Apr 9, 2021
Priority date	May 7, 2020
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

Present disclosure provides a winding assembly and a magnetic element. The winding assembly includes a circuit board with a central hole and a first winding wound around the central hole in the circuit board; the first winding includes N turns of coil on at least two wiring layers; a second end of at least one turn of coil on a first wiring layers is connected to a first end of next turn of coil at corresponding position on a second wiring layer of the circuit board. The magnetic element includes a magnetic core and a winding assembly sleeved on a magnetic leg.

First claim

What is claimed is:

1. A winding assembly, comprising:
a circuit board with a central hole; and
a first winding wound around the central hole in the circuit board and comprising N turns of coil located on at least two wiring layers;
wherein, a second end of a first turn of coil on a first wiring layer is connected to a first end of a second turn of coil at corresponding position adjacent to the first turn of coil in a direction perpendicular to a plane of the circuit board on a second wiring layer of the circuit board; starting from the second turn of the coil, every two turns of coil are classified into one coil group, and the two turns of coil of each coil group are disposed end to end in a same wiring layer; and a second end of the coil group in each wiring layer is connected to a first end of a corresponding coil group adjacent in the direction perpendicular to the plane of the circuit board in the other wiring layer.

2. The winding assembly according to claim 1 , wherein, the first winding is disposed on two wiring layers in the circuit board; and
the first end of the first turn of coil and a second end of a last turn of coil serves as a starting-end and a finishing-end of the first winding respectively;
when a voltage between the starting-end and the finishing-end of the first winding is V p , a voltage between any two turns of coil adjacent to each other in a direction perpendicular to a plane of the circuit board is V p /N.

3. The winding assembly according to claim 1 , wherein, any two turns of coil adjacent to each other in the direction perpendicular to the plane of the circuit board are connected through a via.

4. The winding assembly according to claim 1 , further comprising:
a second winding, disposed in the circuit board and comprising at least one turn of coil, the second winding being insulated from the first winding.

5. A winding assembly, comprising:
a circuit board with a central hole; and
a first winding wound around the central hole in the circuit board and comprising N turns of coil located on at least two wiring layers; wherein,
for at least some turns of the N turns of the coil, a second end of a first turn of coil among the at least some turns on a first wiring layer is connected to a first end of a second turn of coil among the at least some turns at corresponding position adjacent to the first turn of coil in a direction perpendicular to a plane of the circuit board on a second wiring layer of the circuit board; starting from the second turn of the coil among the at least some turns, every two turns of coil are classified into one coil group, and the two turns of coil of each coil group are disposed end to end in a same wiring layer; and a second end of the coil group in each wiring layer is connected to a first end of a corresponding coil group adjacent in the direction perpendicular to the plane of the circuit board in the other wiring layer.

6. The winding assembly according to claim 5 , wherein,
the first winding is disposed on two wiring layers in the circuit board; and
when a voltage between a starting-end and a finishing-end of the first winding is V p , a voltage between the any two turns of the coil adjacent to each other in the direction perpendicular to the plane of the circuit board and electrically connected to each other is V p /N.

7. The winding assembly according to claim 6 , wherein, the any two turns of the coil adjacent to each other in the direction perpendicular to the plane of the circuit board are connected through a via.

8. The winding assembly according to claim 6 , further comprising:
a second winding, disposed in the circuit board and comprising at least one turn of coil, the second winding being insulated from the first winding.

9. A magnetic element, comprising: a magnetic core and a winding assembly, the winding assembly being sleeved on a magnetic leg of the magnetic core, wherein the winding assembly comprises:
a circuit board with a central hole; and
a first winding wound around the central hole in the circuit board and comprising N turns of coil located on at least two wiring layers; and
for at least some turns of the N turns of the coil, a second end of a first turn of coil among the at least some turns on a first wiring layer is connected to a first end of a second turn of coil among the at least some turns at corresponding position adjacent to the first turn of coil in a direction perpendicular to a plane of the circuit board on a second wiring layer of the circuit board; starting from the second turn of the coil among the at least some turns, every two turns of coil are classified into one coil group, and the two turns of coil of each coil group are disposed end to end in a same wiring layer; and a second end of the coil group in each wiring layer is connected to a first end of a corresponding coil group adjacent in the direction perpendicular to the plane of the circuit board in the other wiring layer.

10. The magnetic element according to claim 9 , wherein the first winding is disposed on two wiring layers in the circuit board, and
when a voltage between a starting-end and a finishing-end of the first winding is V p , a voltage between the any two turns of the coil adjacent to each other in the direction perpendicular to the plane of the circuit board and electrically connected to each other is V p /N.

11. The magnetic element according to claim 9 , wherein, the any two turns of the coil adjacent to each other in the direction perpendicular to the plane of the circuit board are connected through a via.

12. The magnetic element according to claim 9 , wherein, the winding assembly further comprises:
a second winding, disposed in the circuit board and comprising at least one turn of coil, the second winding being insulated from the first winding.

13. The magnetic element according to claim 12 , wherein, the second winding comprises two turns of coil respectively located in a first wiring layer and a last wiring layer in the circuit board, and the first winding is located in intermediate wiring layers in the circuit board.

14. The magnetic element according to claim 13 , wherein, the magnetic element is a transformer, the first winding is a primary winding of the transformer, and the second winding is a secondary winding of the transformer.

Assignees

• Delta Electronics Shanghai Co

Inventors

• Fu Qi
• Song Haibin
• Xu Daofei
• Lu Zengyi
• Zhang Jinfa

Classifications

• H01F27/24

  Magnetic cores · CPC title

• H01F2027/2809

  on stacked layers · CPC title

• H01F27/2823

  Wires (H01F27/2866 takes precedence) · CPC title

• H01F2027/2814

  with only part of the coil or of the winding in the printed circuit board, e.g. the remaining coil or winding sections can be made of wires or sheets · CPC title

• H01F2027/2819

  Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit · CPC title