Flooring panel sample module and method of manufacture

Patent metadata

Field	Value
Publication number	US-12027077-B2
Application number	US-202318259692-A
Country	US
Kind code	B2
Filing date	Feb 1, 2023
Priority date	Feb 2, 2022
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

A flooring panel sample module and method of manufacturing the same. The module provides superior construction integrity without relying on the unpredictable performance of glue.

First claim

What is claimed is:

1. A flooring panel sample module, comprising:
a flooring panel sample;
peripheral trim disposed on a peripheral edge of the floor panel sample;
adhesive disposed on a bottom surface of the peripheral trim;
a backer board adhered to the adhesive; and
plural rivets disposed through the flooring panel sample and the backer board.

2. The flooring panel sample module of claim 1 , wherein the flooring panel sample is comprised of plural flooring planks.

3. The flooring panel sample module of claim 2 , wherein at least one of the plural rivets is disposed through each of the plural flooring planks and the backer board.

4. The flooring panel sample module of claim 1 , wherein the flooring panel sample is rectangular and the peripheral trim is comprised of four trim portions, each disposed on a respective peripheral edge of the flooring panel sample.

5. The flooring panel sample module of claim 4 , wherein the flooring panel sample is square.

6. The flooring panel sample module of claim 1 , wherein the flooring panel sample is selected from the group consisting of comprised of rigid, resilient or composite flooring.

7. The flooring panel sample module of claim 1 , wherein the peripheral trim is J-channel trim.

8. The flooring panel sample module of claim 7 , wherein the J-channel trim is vinyl J-channel trim.

9. The flooring panel sample module of claim 8 , wherein the vinyl J-channel trim is clear vinyl J-channel trim.

10. The flooring panel sample module of claim 7 , wherein the J-channel trim is comprised of four discrete portions of J-channel trim.

11. The flooring panel sample module of claim 1 , wherein the adhesive is double-sided tape disposed on the bottom surface of the peripheral trim.

12. The flooring panel sample module of claim 1 , wherein the rivets are clear vinyl rivets.

13. The flooring panel sample module of claim 1 , wherein the rivets are double cap rivets.

14. The flooring panel sample module of claim 1 , wherein the flooring panel sample module further comprises a handle formed through the flooring panel sample and the backer board.

15. A method of manufacturing a flooring panel sample module, comprising:
providing a flooring panel sample;
disposing peripheral trim on a peripheral edge of the flooring panel sample;
disposing an adhesive on a bottom edge of the peripheral trim;
disposing a backer board in contact with the adhesive; and
disposing plural rivets between the flooring panel sample and the backer board.

16. The method of claim 15 , wherein providing a flooring panel sample comprises joining plural flooring planks to form the flooring panel sample.

17. The method of claim 16 , wherein disposing plural rivets between the flooring panel sample and the backer board comprises disposing at least one rivet between each flooring panel and the backer board.

18. The method of claim 15 , wherein disposing the peripheral trim on the peripheral edge of the flooring panel sample comprises disposing each of four portions of peripheral trim on a respective peripheral edge of the flooring panel sample.

19. The method of claim 15 , wherein the peripheral trim is J-channel trim.

20. The method of claim 15 , wherein disposing the adhesive on the bottom edge of the peripheral trim comprises disposing double-sided tape on the bottom edge of the peripheral trim.

Assignees

• Shaw Ind Group Inc

Inventors

• Thomas Adam Lee

Classifications

• G09F2005/043

  for wood · CPC title

• E04F15/04

  only of wood {or with a top layer of wood}, e.g. with wooden {or metal} connecting members (rollable parquet E04F15/16) · CPC title

• G09F5/04 Primary

  Cards of samples; Books of samples (packages comprising articles attached to cards, sheets, or webs for removal therefrom B65D73/00) · CPC title

• G09F5/00 Primary

  Means for displaying samples (packaging per se B65) · CPC title