Droplet particle, and method and device for producing droplet particle

Patent metadata

Field	Value
Publication number	US-12025544-B2
Application number	US-201816096096-A
Country	US
Kind code	B2
Filing date	Aug 9, 2018
Priority date	Feb 7, 2018
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

A mixed solution in which a compound which forms a nonvolatile membrane at a gas-liquid interface through self-aggregation is dispersed in a volatile liquid, is ejected and atomized in a gas or in a vacuum to produce a droplet particle, and a nonvolatile membrane is then formed at the gas-liquid interface by aligning the compound on a surface of the droplet particle having a reduced diameter due to evaporation of the volatile liquid in the gas or in the vacuum to stabilize the droplet particle. The method produces a novel droplet particle which stably exists in a gas or in a vacuum without collapsing or without evaporation of the volatile liquid inside the droplet particle.

First claim

The invention claimed is:

1. A droplet particle, comprising:
a liquid which evaporates under a condition of gas or vacuum;
a target component substance; and
a surfactant aligning molecules thereof as an inverse micelle-like structure through self-aggregation to form a nonvolatile membrane at a gas-liquid interface,
stably existing under the condition for at least 1 second to 80 seconds without collapsing or without evaporation of the liquid inside the droplet particle, under the condition, the droplet particle being a droplet particle that is suspended and transported in a gas or in a vacuum, to a desired part to be reached without contacting other objects,
the droplet particle being formed by preparing a mixed solution including the liquid, the target component substance, and the surfactant having a lower concentration than a critical micelle concentration, producing a droplet having a diameter of less than 100 μm by atomizing the mixed solution under the condition, and reducing a diameter of the droplet by evaporating the liquid during a suspending transportation of the droplet and thereby concentrating the target component substance, whereby a concentration of the surfactant in the droplet particle exceeds the critical micelle concentration, and the droplet particle has a spherical shape and the droplet particle has a diameter of 10 μm or less depending on the concentration of the surfactant in the mixed solution.

2. The droplet particle according to claim 1 , wherein the liquid comprises water or an alcohol.

3. The droplet particle according to claim 1 , wherein the droplet particle has a diameter of 1 μm or less.

4. A method for producing a droplet particle, comprising:
producing a droplet having a diameter of less than 100 μm by atomizing a mixed solution, the mixed solution including,
a liquid which evaporates under a condition of gas or vacuum,
a target component substance, and
a surfactant having a lower concentration than a critical micelle concentration, under the condition; and

reducing a diameter of the droplet by evaporating the liquid during a suspending transportation of the droplet and thereby concentrating the target component substance, and forming a membrane which suppresses evaporation of the liquid, by aligning molecules of the surfactant as an inverse micelle-like structure through self-aggregation on an entire surface of a droplet with a reduced diameter to produce a droplet particle, whereby a concentration of the surfactant in the droplet particle exceeds the critical micelle concentration, and the droplet particle has a spherical shape and the droplet particle has a diameter of 10 μm or less depending on the concentration of the surfactant in the mixed solution,
under the condition, the droplet particle being able to be stably suspended for at least 1 second to 80 seconds and transported to a desired part to be reached without contacting other objects, the droplet particle being a droplet particle that is suspended and transported in a gas or in a vacuum.

5. The method for producing the droplet particle according to claim 4 , wherein the concentration of the surfactant in the mixed solution is selected to achieve the diameter of the droplet particle corresponding to the desired part to be reached.

6. The method for producing the droplet particle according to claim 4 , wherein the liquid comprises water or an alcohol.

7. The method for producing the droplet particle according to claim 4 , wherein the condition is atmospheric pressure of dry gas at room temperature.

8. The method for producing the droplet particle according to claim 4 , wherein the desired part to be reached is a particle counter or a mass spectrometer.

9. The method for producing the droplet particle according to claim 4 , wherein the droplet particle is transported by an earthing tube so as to reduce adsorption of the droplet particles by static electricity.

10. A method for reaching a droplet particle to a desired part to be reached, comprising:
producing a droplet having a diameter of 100 μm or less by atomizing a mixed solution, the mixed solution including,
a liquid which evaporates under a condition of gas or vacuum,
a target component substance, and
a surfactant having a lower concentration than a critical micelle concentration, under the condition; and

reducing the diameter of the droplet by evaporating the liquid during a suspending transportation of the droplet and thereby concentrating the target component substance, and forming a membrane which suppresses evaporation of the liquid, by aligning molecules of the surfactant as an inverse micelle-like structure through self-aggregation on an entire surface of a droplet with a reduced diameter to produce a droplet particle, whereby a concentration of the surfactant in the droplet particle exceeds the critical micelle concentration, the droplet particle has a spherical shape and the droplet particle has a diameter of 10 μm or less depending on the concentration of the surfactant in the mixed solution,
the concentration of the surfactant of the mixed solution being selected to achieve the diameter of the droplet particle corresponding to a desired part to be reached by utilizing a phenomenon in which the diameter of the droplet particle increases as the concentration of the surfactant of the mixed solution increases, so as to, under the condition, stably suspend for at least 1 second to 80 seconds and transport the droplet particle to the desired part to be reached without contacting other objects, the droplet particle being a droplet particle that is suspended and transported in a gas or in a vacuum.

11. A device for producing a droplet particle, comprising:
a microsyringe or microsyringe pump configured to supply a mixed solution including a liquid which evaporates under a condition of gas or vacuum, a target component substance, and a surfactant having a lower concentration than a critical micelle concentration;
an atomizer configured to produce a droplet having a diameter of 100 μm or less of the mixed solution supplied from the microsyringe or microsyringe pump;
a droplet nursing section filled with dry air, the droplet nursing section configured to suspend the droplet from the microsyringe or microsyringe pump and reduce a diameter of the droplet by evaporating the liquid during a suspending transportation of the droplet and thereby concentrating the target component substance, and forming a membrane which suppresses evaporation of the liquid, by aligning molecules of the surfactant as an inverse micelle-like structure through self-aggregation on an entire surface of the droplet with a reduced diameter to produce the droplet particle, whereby a concentration of the surfactant in the droplet particle exceeds the critical micelle concentration, and the droplet particle has a spherical shape and the droplet particle has a diameter of 10 μm or less depending on the concentration of the surfactant in the mixed solution; and
a tube configured to transport the droplet from the droplet nursing section to a desired location while stably suspending the droplet for at least 1 second to 80 seconds, the droplet particle being a droplet particle that is suspended and transported in a gas or in a vacuum.

Assignees

• Kimoto Electric Co Ltd
• Univ Osaka

Inventors

• Kimoto Takashi
• Toyoda Michisato
• Nakayama Hiroshi

Classifications

• H01J49/0436 Primary

  using a membrane permeable to liquids · CPC title

• G01N2001/002

  Devices for supplying or distributing samples to an analysing apparatus · CPC title

• G01N1/40 Primary

  Concentrating samples · CPC title