Heat exchanger with securement of the fastening at the header corner

Patent metadata

Field	Value
Publication number	US-12025388-B2
Application number	US-202117509975-A
Country	US
Kind code	B2
Filing date	Oct 25, 2021
Priority date	Apr 25, 2019
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

A heat exchanger with a heat-exchange core in which a first fluid and a second fluid circulate, at least one header tank configured to duct the second fluid from or to the heat-exchange core. The header tank has at least a shoulder oriented toward the outside of said header tank, and at least one header tank corner. At least one fastening member for fastening the header tank is positioned at least partly at the periphery of the heat-exchange core and includes at least one peripheral groove delimited by a base wall and a lateral wall and in which the shoulder of the header tank is at least partially housed. Part of the corner portion faces an upper face of the shoulder opposite to the groove of the fastening member and at a non-zero distance from this upper face so that a space is left between the corner portion and the upper face of the shoulder.

First claim

What is claimed is:

1. A heat exchanger comprising:
a heat-exchange core in which a first fluid and a second fluid circulate;
at least one header tank configured to duct the second fluid from or to the heat-exchange core, said header tank comprising at least a shoulder oriented toward the outside of said header tank, and the header tank comprising at least one header tank corner;
at least one fastening member for fastening the header tank is positioned at least partly at the periphery of the heat-exchange core and comprises at least one peripheral groove delimited by a base wall and a lateral wall and in which the shoulder of the header tank is at least partially housed,
the fastening member comprising:
a rectilinear portion of which the lateral wall is in part extended by at least one upper wall in contact with the shoulder of the header tank;
at least one corner portion facing the corner of the header tank,
wherein the at least one corner portion of the fastening member is arranged to fasten to a corresponding header tank corner, and
wherein part of the corner portion faces an upper face of the shoulder opposite to the groove of the fastening member and at a non-zero distance from this upper face so that a space is left between the corner portion and the upper face of the shoulder.

2. The heat exchanger as claimed in claim 1 ,
wherein the part of the corner portion that is situated facing the upper face of the shoulder is an abutment against the upper face in the event of deformation of the upper wall of the lateral wall.

3. The heat exchanger as claimed in claim 1 ,
wherein the rectilinear portion of the fastening member comprises a crimping bend situated at a first height from a free end of the shoulder, the corner portion comprising a crimping corner edge situated at a second height from the free end of the shoulder.

4. The heat exchanger as claimed in claim 1 ,
the header tank comprises at least one lateral edge and the header tank corner, the lateral edge of the shoulder being defined by a first thickness measured between the free end of the shoulder and the upper face of the shoulder, the header tank corner being defined by a second thickness, measured parallel to the first thickness, between the free end of the shoulder and the upper face of the shoulder, the second thickness being strictly less than the first thickness.

5. The heat exchanger as claimed in claim 3 ,
wherein the first height of the crimping bend is strictly less than the second height of the crimping corner edge.

6. The heat exchanger as claimed in claim 3 ,
wherein the first height of the crimping bend is equal to the second height of the crimping corner edge.

7. The heat exchanger as claimed in claim 1 ,
wherein the corner portion comprises a fold-over wall, the rectilinear portion of the fastening member extending over a first distance measured between the base wall and a free end of the upper wall of the lateral wall, the corner portion extending over a second distance measured parallel to the first distance between the base wall and a free end of the fold-over wall of the corner portion, the second distance being strictly greater than the first distance.

8. The heat exchanger as claimed in claim 1 ,
wherein the corner portion comprises at least one deformed portion created in line with and a non-zero distance from the upper face of the shoulder, as well as at least one wing adjacent to the deformed portion.

9. The heat exchanger as claimed in claim 1 ,
wherein the fastening member is brazed to the periphery of the heat-exchange core.

Assignees

• Valeo Systemes Thermiques

Inventors

• Ferlay Benjamin
• Soukeur Zoulikha
• Vallee Nicolas
• Gut Damian

Classifications

• F28F2225/08

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• F28D2021/0082

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