Attachment concepts for traction battery pack enclosure assemblies

Patent metadata

Field	Value
Publication number	US-12024339-B2
Application number	US-202117489152-A
Country	US
Kind code	B2
Filing date	Sep 29, 2021
Priority date	Sep 29, 2021
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

Electrified vehicles may be powered by traction battery packs. An exemplary traction battery pack may include an enclosure assembly having a tray and a cover. One or more hinged locking plate assemblies may be utilized to secure the cover to the tray of the enclosure assembly. The hinged locking plate assemblies may be configured to exert a clamping or compression force across an interface between the cover and the tray, thereby enhancing retention and providing a leak-proof joint.

First claim

What is claimed is:

1. A traction battery pack, comprising:
a tray including a first peripheral flange;
a cover including a second peripheral flange; and
a hinged locking plate assembly arranged to retain the second peripheral flange to the first peripheral flange,
wherein the hinged locking plate assembly includes a first plate, a second plate, and a hinge pin configured to movably connect the second plate to the first plate.

2. The traction battery pack as recited in claim 1 , wherein the first plate is received against a bottom surface of the first peripheral flange and the second plate is received against a top surface of the second peripheral flange.

3. The traction battery pack as recited in claim 2 , comprising a fastener received through the second plate, the second peripheral flange, the first peripheral flange, and the first plate, whereby the hinged locking plate assembly is configured to apply a clamping force across an interface between the first peripheral flange and the second peripheral flange.

4. The traction battery pack as recited in claim 3 , wherein the fastener is secured in place by a weld nut.

5. The traction battery pack as recited in claim 3 , wherein the clamping force is applied across a seal that is positioned at the interface.

6. The traction battery pack as recited in claim 1 , wherein the first plate and the second plate each include a flared section that is configured to accommodate a rolled edge of the first peripheral flange or the second peripheral flange.

7. The traction battery pack as recited in claim 6 , wherein the hinged locking plate assembly includes a groove located in the vicinity of the hinge pin.

8. The traction battery pack as recited in claim 1 , wherein the tray and the cover establish an enclosure assembly, and comprising a battery array housed inside the enclosure assembly.

9. The traction battery pack as recited in claim 1 , wherein a majority of a surface area of each of the first plate and the second plate provides a flat surface configured for interfacing with a corresponding flat surface of either the first peripheral flange or the second peripheral flange.

10. A traction battery pack, comprising:
an enclosure assembly including a tray, a cover, and a hinged locking plate assembly adapted to both retain the cover to the tray and seal an interface between the cover and the tray; and
a battery array housed within the enclosure assembly,
wherein the hinged locking plate assembly includes a first plate, a second plate, and a hinge pin configured to permit one of the first plate or the second plate to rotate relative to the other of the first plate or the second plate.

11. The traction battery pack as recited in claim 10 , wherein the interface is located between a first peripheral flange of the tray and a second peripheral flange of the cover.

12. The traction battery pack as recited in claim 10 , wherein the first plate is received against a bottom surface of a first peripheral flange of the tray, and the second plate is received against a top surface of a second peripheral flange of the cover.

13. The traction battery pack as recited in claim 12 , comprising a fastener received through the second plate, the second peripheral flange, the first peripheral flange, and the first plate, whereby the hinged locking plate assembly is configured to apply a clamping force across the interface.

14. The traction battery pack as recited in claim 13 , wherein the fastener is secured in place by a weld nut that is secured to the first plate.

15. The traction battery pack as recited in claim 13 , wherein the clamping force is applied across a seal that is positioned at the interface.

16. The traction battery pack as recited in claim 12 , wherein the first plate or the second plate includes a flared section that is configured to accommodate a rolled edge of the first peripheral flange or the second peripheral flange.

17. The traction battery pack as recited in claim 10 , wherein the hinged locking plate assembly includes a groove located in the vicinity of the hinge pin.

18. A traction battery pack, comprising:
a tray including a first peripheral flange;
a cover including a second peripheral flange; and
a hinged locking plate assembly including a first plate received against a bottom surface of the first peripheral flange, a second plate received against a top surface of the second peripheral flange, a hinge pin configured to movably connect the second plate to the first plate, and a fastener received through the second plate, the second peripheral flange, the first peripheral flange, and the first plate,
wherein the hinged locking plate assembly is configured to apply a clamping force across an interface between the first peripheral flange and the second peripheral flange.

Assignees

• Ford Global Tech Llc

Inventors

• Janarthanam Suriyaprakash A
• Subramanian Rajaram
• Perumalla Kanchana

Classifications

• H01M50/291

  characterised by their shape · CPC title

• H01M50/24

  adapted for protecting batteries from their environment, e.g. from corrosion (thermal insulation H01M10/658) · CPC title

• H01M50/262

  with fastening means, e.g. locks · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• B60L50/64 Primary

  Constructional details of batteries specially adapted for electric vehicles · CPC title