Bicycle crank arm and insert therefore

Patent metadata

Field	Value
Publication number	US-12024261-B2
Application number	US-202117460875-A
Country	US
Kind code	B2
Filing date	Aug 30, 2021
Priority date	Apr 29, 2009
Publication date	Jul 2, 2024
Grant date	Jul 2, 2024

Abstract

A crank arm for a bicycle may include a body extending along a body axis and having a first body end and a second body end axially spaced apart from the first body end. The insert may also include an insert provided toward the first body end. The insert may include a base portion having a radially outer surface. At least one extension may extend outwardly from the radially outer surface and may be encased within a corresponding recess in the body whereby relative planar movement between the body and the at least one extension in a first plane. The retaining portion may have a retaining portion width measured in the first direction and the retaining width may be greater than the throat width thereby inhibiting relative radial movement between the at least one extension and the recess and preventing radial extraction of the extension from the corresponding recess.

First claim

What we claim is:

1. A bicycle crank arm comprising:
a bicycle crank arm body extending along a body axis and having a first body end and a second body end; and
a bicycle crank arm insert mounted within said bicycle crank arm body at said first body end, said bicycle crank arm insert further comprising:
a base portion, the base portion having a radially outer surface surrounding an aperture; and
at least one extension disposed in a first ring of extensions, said at least one extension extending outwardly from said radially outer surface, said at least one extension configured to be at least partially encased within said bicycle crank arm body, said at least one extension comprising:
a neck adjacent said radially outer surface; and
a retaining portion spaced radially outward from said neck, said neck configured to extend through a throat region of said bicycle crank arm body, said neck having a neck width measured in a first direction, said throat region having a throat width measured in said first direction, the retaining portion having a retaining width measured in said first direction and said retaining width being greater than said throat width such that said at least one extension comprises a sidewall extending between said throat region and said retaining portion, said neck inhibiting relative radial movement between said at least one extension of said bicycle crank arm insert and said bicycle crank arm body, and said neck inhibiting radial extraction of said at least one extension from a corresponding recess in said bicycle crank arm body;

wherein said first ring of said extensions comprises:
a first plurality of extensions circumferentially spaced apart from each other around a circumference of said radially outer surface of said bicycle crank arm insert; and

wherein said second ring of said extensions comprises:
a second plurality of extensions disposed in a second ring of extensions, said second plurality of extensions circumferentially spaced apart from each other around said circumference of said radially outer surface of said bicycle crank arm insert, said second ring of said extensions axially spaced apart from said first ring of said extensions along an insert axis.

2. The bicycle crank arm insert of claim 1 , wherein said bicycle crank arm insert is formed from a material having a coefficient of thermal expansion which differs from a coefficient of thermal expansion of said bicycle crank arm body such that shrinkage of said bicycle crank arm insert relative to said bicycle crank arm body does not result in said radial extraction of said bicycle crank arm insert from said bicycle crank arm body.

3. The bicycle crank arm insert of claim 1 , wherein said at least one extension further comprises:
a first extension sidewall; and
a second extension sidewall, said first extension sidewall said second extension sidewall disposed opposing each other, said first extension sidewall and said second extension sidewall spaced apart from each other in said first direction, said first extension sidewall and said second extension sidewall extending between said neck and said retaining portion, said first extension sidewall being planar and being inclined at a first angle relative to a radial direction such that the said at least one extension narrows from said retaining portion to said neck to wedge said at least one extension within said corresponding recess in said bicycle crank arm body to inhibit relative movement, along said radial direction, between said bicycle crank arm insert and said bicycle crank arm body.

4. The bicycle crank arm insert of claim 3 , wherein said second extension sidewall is planar and is inclined at a second angle relative to said radial direction, said first extension sidewall and said second extension sidewall being convergent toward said neck of said at least one extension.

5. The bicycle crank arm insert of claim 4 , wherein said first angle is approximately equal in magnitude to said second angle.

6. The bicycle crank arm insert of claim 4 , wherein said at least one extension further comprises:
a third extension sidewall wall bounded by said first extension sidewall and said second extension sidewall, said retaining portion and said neck, said third extension sidewall being planar and inclined at a third angle relative to said radial direction such that said at least one extension is tapered in a second direction between said retaining portion and said neck.

7. The bicycle crank arm insert of claim 6 , wherein said at least one extension further comprises:
a fourth extension sidewall spaced apart from said third extension sidewall and bounded by said first extension sidewall and second extension sidewall, said retaining portion and said neck, said fourth extension sidewall and said third extension sidewall being convergent toward said neck of said at least one extension.

8. The bicycle crank arm insert of claim 7 , wherein said fourth extension sidewall is planar and extends in said radial direction.

9. The bicycle crank arm insert of claim 1 , wherein said neck has a neck depth measured in a direction parallel to said insert axis, said retaining portion has a retaining depth measured in said direction parallel to said insert axis, and said throat region has a throat depth measured in said direction parallel to said insert axis, said throat depth being equal to or greater than said neck depth and said throat depth being less than said retaining depth.

10. The bicycle crank arm insert of claim 1 , wherein said plurality of extensions in said first ring of extensions are circumferentially aligned with respect to said plurality of extensions in said second ring of extensions.

11. The bicycle crank arm insert of claim 10 , wherein said fourth extension sidewall of each of said first plurality of extensions of said first ring of extensions is disposed opposite said fourth extension sidewall of each of said second plurality of extensions of said second ring of extensions.

12. The bicycle crank arm insert of claim 1 , wherein said plurality of extensions in said first ring of extensions are circumferentially offset with respect to said plurality of extensions in said second ring of extensions.

13. The bicycle crank arm insert of claim 1 , wherein said retaining portion forms the radially outermost portion of said at least one extension.

Assignees

• Fox Factory Inc

Inventors

• Staples Jonathan
• Sidlick Paul

Classifications

• B62K19/16

  the material being wholly or mainly of plastics · CPC title

• B29C70/742

  Forming a hollow body around the preformed part · CPC title

• B29L2031/3091

  Bicycles · CPC title

• Y10T74/2164

  Cranks and pedals · CPC title

• B62M3/00 Primary

  Construction of cranks operated by hand or foot · CPC title