Capacitance reduction in battery systems

Patent metadata

Field	Value
Publication number	US-12021408-B2
Application number	US-202117395259-A
Country	US
Kind code	B2
Filing date	Aug 5, 2021
Priority date	Aug 13, 2018
Publication date	Jun 25, 2024
Grant date	Jun 25, 2024

Abstract

A battery system includes a battery cell, a thermally insulating layer, and a thermally conducting layer which includes a fin. The fin pushes against an interior surface of a case which surrounds the battery cell, the thermally insulating layer, and the thermally conducting layer. The thermally conducting layer includes a discontinuity where the discontinuity is configured to reduce a capacitance associated with the thermally conducting layer compared to when the thermally conducting layer does not include the discontinuity.

First claim

What is claimed is:

1. A system, comprising:
a battery cell;
a thermally insulating layer;
a thermally conducting layer which includes a plurality of discontinuities, wherein:
the plurality of discontinuities are formed on a predetermined location on a surface of the thermally conducting layer in physical contact with the battery cell based on a desired capacitance of the thermally conducting layer,
the plurality of discontinuities are configured to reduce an individual capacitance of the thermally conducting layer to the desired capacitance,
a number and a placement of the plurality of discontinuities are determined based on a tradeoff between the desired capacitance and a thermal conductivity of the thermally conducting layer, and
a path which includes an insulator increases electrical insulation and does not substantially decrease thermal conductivity such that any change in thermal conductivity is within 22%, inclusive.

2. The system of claim 1 , further comprising:
a case enveloping at least a stack of the battery cell, the thermally insulating layer and the thermally conducting layer, wherein the individual capacitance of the thermally conducting layer contributes to a combined capacitance that is observable from an exterior of the case, wherein when the thermally conducting layer is sealed inside of the case with a lid, the combined capacitance is reduced when the thermally conducting layer includes the plurality of discontinuities compared to when the thermally conducting layer does not include the plurality of discontinuities.

3. The system of claim 2 , wherein the insulator comprises an electrically insulating layer formed on an interior surface of the case.

4. The system of claim 1 , wherein a shape of at least one discontinuity depends on the desired capacitance.

5. The system of claim 4 , further comprising:
one or more thermal channels formed on the surface of the thermally conducting layer with the at least one discontinuity.

6. The system of claim 1 , further comprising:
a fin provided at a distal end of the thermally conducting layer, wherein the fin is configured to push against an interior surface of a case which surrounds the battery cell, the thermally insulating layer, and the thermally conducting layer.

7. The system of claim 6 , wherein the insulator comprises an electrically insulating layer formed on the interior surface of the case, such that the electrically insulating layer is formed between the case and the fin.

8. The system of claim 6 , wherein the insulator comprises an electrically insulating layer provided on a distal end of the fin in contact with the interior surface of the case.

9. The system of claim 1 , further comprising:
a first battery submodule, the first battery submodule including at least the battery cell, the thermally insulating layer, and the thermally conducting layer with the plurality of discontinuities;
a second battery submodule including at least another battery cell, another thermally insulating layer, and another thermally conducting layer with at least one discontinuity; and
a frame configured to hold the first battery submodule and the second battery submodule, wherein the frame includes an insulating portion configured to increase an electrical insulation between the first battery submodule and the second battery submodule.

10. The system of claim 1 , wherein the desired capacitance is lower than when the thermally conducting layer does not include at least one discontinuity.

11. The system of claim 1 , wherein the thermally insulating layer includes an aerogel.

12. A system, comprising:
a plurality of battery submodules, wherein each battery submodule includes at least one battery cell, one thermally insulating layer, and one thermally conducting layer which includes a plurality of discontinuities formed on a predetermined location on a surface of the thermally conducting layer in physical contact with the battery cell based on a desired capacitance of the thermally conducting layer, wherein the plurality of discontinuities are configured to reduce an individual capacitance of the thermally conducting layer to the desired capacitance;
an insulator that increases electrical insulation and does not substantially decrease thermal conductivity such that any change in thermal conductivity is within 22%, inclusive; and
a frame having a plurality of slots, each for receiving one of the plurality of battery submodules,
wherein a number and a placement of the plurality of discontinuities are determined based on a tradeoff between the desired capacitance and a thermal conductivity of the thermally conducting layer.

13. The system of claim 12 , wherein the frame includes a plurality of electrically independent shear panel rails between the plurality of slots, wherein the plurality of electrically independent shear panel rails are configured to electrically isolate the plurality of battery submodules from each other.

14. The system of claim 12 , further comprising:
an electric vehicle comprising the frame with the plurality of battery submodules, wherein the plurality of battery submodules is configured to power the electric vehicle.

15. The system of claim 14 , wherein the electric vehicle is an electric aircraft comprising one or more lift fans.

16. The system of claim 14 , further comprising:
a fin provided at a distal end of the thermally conducting layer, wherein the fin is configured to push against an interior surface a case which surrounds the battery cell, the thermally insulating layer, and the thermally conducting layer; and
wherein the insulator comprises an electrically insulating layer formed between the case and the fin.

Assignees

• Wisk Aero Llc

Inventors

• Melack John
• Muniz Thomas P
• Murthy Nihal
• Lau Sampson

Classifications

• H01M50/211

  adapted for pouch cells · CPC title

• H01M10/658

  by thermal insulation or shielding · CPC title

• H01M50/233

  characterised by physical properties of casings or racks, e.g. dimensions · CPC title

• H01M50/291

  characterised by their shape · CPC title

• H01M10/613 Primary

  Cooling or keeping cold · CPC title