In-line inspection and crack detection
US-2024418678-A1 · Dec 19, 2024 · US
US12019048B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12019048-B2 |
| Application number | US-201917270836-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 23, 2019 |
| Priority date | Aug 24, 2018 |
| Publication date | Jun 25, 2024 |
| Grant date | Jun 25, 2024 |
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A sensor having one or more stopbands and method of using the same for detecting damage, cracking and debonding in a cement structure comprising a cementitious material and a plurality of periodic structures located in the cementitious material.
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What is claimed is: 1. A sensor for detecting damage, cracking and debonding in a cement structure comprising: a cementitious material; a plurality of periodic structures located in said cementitious material; and said periodic structures having an acoustic stopband. 2. The sensor of claim 1 wherein said periodic structures have more than one acoustic stopband. 3. The sensor of claim 1 wherein said cementitious material is made of Portland cement, calcium silicate hydrate, type G cement, microfine cement, foam cement, geopolymer cement, polymer modified cement, and combinations thereof. 4. The sensor of claim 1 wherein said plurality of periodic structures are made of high modulus nanomaterials including carbon nanotubes, aluminum nanoparticles, graphene nanoparticles, metallic nanoparticles, other high modulus nanoparticles. 5. The sensor of claim 1 wherein said plurality of periodic structures are multi-walled carbon nanotubes. 6. The sensor of claim 5 wherein a filling fraction of said multi-walled carbon nanotubes in said cementitious material has a range of between 0.25 and 0.8. 7. The sensor of claim 6 wherein said multi-walled carbon nanotubes produce a wide stopband width in the range of 0.5-5 MHz. 8. The sensor of claim 6 wherein the filling fraction of said multi-walled carbon nanotubes in said cementitious material is 0.6 at the micrometer scale. 9. The sensor of claim 1 wherein said plurality of periodic structures are carbon nanotubes (CNTs). 10. The sensor of claim 5 having said multi-walled carbon nanotubes in said cementitious material at a plurality of filling fractions to produce a different stopband for each filling fraction. 11. The sensor of claim 1 wherein said periodic structures have different shapes configured to maximize the acoustic contrast and to enable blending of the sensor into the cement structure. 12. A method for detecting damage, cracking and debonding in a cement structure comprising the following steps: locating in the structure a plurality of sensors; said sensors comprised of a cementitious material, a plurality of periodic structures located in said cementitious material, and said periodic structures having an acoustic stopband; generating acoustic signals in said structure and analyzing said signals for detecting damage, cracking and debonding in the structure; and wherein said periodic structures is deposited predetermined sensor geometry or sensor array having a predetermined pattern. 13. The method of claim 12 wherein said periodic structures have more than one acoustic stopband. 14. The method of claim 12 wherein said cementitious material is made of Portland cement, calcium silicate hydrate, type G cement, microfine cement, foam cement, geopolymer cement, polymer modified cement, and combinations thereof. 15. The method of claim 12 wherein said plurality of periodic structures are made of high modulus nanomaterials including carbon nanotubes, aluminum nanoparticles, graphene nanoparticles, metallic nanoparticles, other high modulus nanoparticles. 16. The method of claim 12 wherein said plurality of periodic structures are multi-walled carbon nanotubes. 17. The method of claim 16 wherein a filling fraction of said multi-walled carbon nanotubes in said cementitious material has a range of between 0.25 and 0.8. 18. The method of claim 17 said multi-walled carbon nanotubes produce a wide stopband width in the range of 0.5-5 MHz. 19. The method of claim 17 wherein the filling fraction of said multi-walled carbon nanotubes in said cementitious material is 0.6 at the micrometer scale. 20. The method of claim 16 having said multi-walled carbon nanotubes in said cementitious material at a plurality of filling fractions to produce a different stopband for each filling fraction. 21. The method of claim 12 wherein said periodic structures have different shapes configured to maximize the acoustic contrast and to enable blending of the sensor into the cement structure.
Internal structure, e.g. defects, grain size, texture · CPC title
Glass, ceramics, concrete or stone · CPC title
Embedded probes, i.e. probes incorporated in objects to be inspected · CPC title
Nanoparticle-containing well treatment fluids · CPC title
Provisions for indicating condition of the compositions or the final products, e.g. degree of homogeneous mixing, degree of wear · CPC title
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