Ultrasound and thermal massflow in one flow channel

Patent metadata

Field	Value
Publication number	US-12018975-B2
Application number	US-202117198615-A
Country	US
Kind code	B2
Filing date	Mar 11, 2021
Priority date	Mar 11, 2021
Publication date	Jun 25, 2024
Grant date	Jun 25, 2024

Abstract

A system includes a flow tube configured to receive a flow measured by an ultrasonic flow measurement, wherein a center region of the flow tube is configured to have a drop in pressure. The system also includes a heat source/hot wire and temperature sensors configured to enable a flow measured by a thermal massflow measurement. In the system, a controller is configured to compare the flow measured by the ultrasonic flow measurement to the flow measured by the thermal massflow measurement. The controller determines a ratio of the flow measured by an ultrasonic flow measurement to the flow measured on by the flow measurement based on thermal massflow. The controller also calculates a density, a thermal conductivity and an energy and/or gas content of the gas.

First claim

The invention claimed is:

1. A system comprising:
a flow tube configured within a medium, wherein the flow tube is configured to receive a flow measured by an ultrasonic flow measurement, wherein a center region of the flow tube is configured to have a drop in pressure as the flow measured by the ultrasonic flow measurement is passing through the flow tube;
a heat source and temperature sensors configured above the center region of the flow tube, wherein the heat source and temperature sensors are configured to enable a flow measurement measured by a thermal massflow measurement in a bypass during the drop in pressure in the center region of the flow tube; and
a controller configured to measure the flow measured by ultrasonic flow measurement and the flow measured by the thermal massflow measurement, wherein the controller is further configured to:
compare the flow measured by the ultrasonic flow measurement to the flow measured by the thermal massflow measurement;
determine a ratio for the flow measured by the ultrasonic flow measurement to the flow measured by the thermal massflow measurement;
determine one or more issues associated with at least one of the flow tube or the bypass based on the ratio of the flow measured with the ultrasonic flow measurement to the flow measured by the thermal massflow measurement; and
wherein the one or more issues comprise ageing or dust in the flow tube.

2. The system of claim 1 , wherein the controller determines if the bypass is functioning correctly based on the ratio of the flow measured by the ultrasonic flow measurement to the flow measured by the thermal massflow measurement.

3. The system of claim 1 , wherein the controller identifies a gas and/or energy content based on a calculated density, thermal conductivity and a flow rate based on an equivalent ratio of the flow measured by the ultrasonic flow measurement to the flow measured by the thermal massflow measurement.

4. The system of claim 1 , wherein the controller calculates a density and thermal conductivity.

5. The system of claim 1 , wherein an electrical current provides a charge to the heat source and temperature sensors.

6. The system of claim 1 , wherein the controller identifies if the flow measured by the ultrasonic flow measurement is equal to the flow measured by the thermal massflow measurement.

7. A system comprising:
a heat source/hot wire and one or more temperature sensors configured at initial first positions, wherein the heat source/hot wire and the one or more temperature sensors are configured to enable a flow measured by a thermal massflow measurement;
a flow tube, housing, and index configured at second positions, wherein a center region of the flow tube is configured to provide a drop in pressure, wherein a flow measured by an ultrasonic flow measurement occurs within the flow tube, wherein the flow measured by the ultrasonic flow measurement occurs at a same time interval as the flow measured by the thermal massflow measurement, wherein the heat source/hot wire and the one or more temperature sensors are configured to enable the flow measured by the thermal massflow measurement in a bypass during the drop in pressure in the center region of the flow tube; and
one or more controllers are configured to:
compare the flow measured with the ultrasonic flow measurement with the flow measured with the thermal massflow measurement;
identify a ratio of the flow measured with the ultrasonic flow measurement to the flow measured by the thermal massflow measurement;
determine one or more issues associated with at least one of the flow tube or the bypass based on the ratio of the flow measured with the ultrasonic flow measurement to the flow measured by the thermal massflow measurement; and
wherein the one or more issues comprise ageing or dust in the flow tube.

8. The system of claim 7 , wherein the heat source/hot wire and the one or more temperature sensors provide at least one of negative temperature coefficient (NTC) or positive temperature coefficient (PTC) to NTC and PTC devices.

9. The system of claim 8 , wherein the flow measured by the thermal massflow measurement is calculated by identifying a rate at which a temperature for at least one of the NTC devices is decreasing.

10. The system of claim 7 , wherein one of the temperature sensors is configured away from the other temperature sensor.

11. The system of claim 7 , wherein the bypass is configured above the flow tube.

12. The system of claim 7 , wherein the one or more controllers are configured to calculate whether the flow measured with the ultrasonic flow measurement is equal or unequal to the flow measured with the thermal massflow measurement.

13. The system of claim 7 , wherein the one or more controllers calculate a density and a thermal conductivity.

14. The system of claim 7 , wherein the one or more controllers identify a gas and/or energy content based on a calculated thermal conductivity, density and a flow rate based on an equivalent ratio of the flow measured by the ultrasonic flow measurement to the flow measured by the thermal massflow measurement.

15. A method comprising:
configuring a flow tube to receive a flow measured by an ultrasonic flow measurement, wherein a center region of the flow tube is configured to have a drop in pressure as the flow measured by the ultrasonic flow measurement is passing through the flow tube;
positioning a heat source and temperature sensors above the center region of the flow tube, wherein the heat source and temperature sensors are configured to enable a flow measured by a thermal massflow measurement in a bypass during the drop in pressure in the center region of the flow tube; and
configuring a controller to:
compare the flow measured by the ultrasonic flow measurement with the flow measured by the thermal massflow measurement;
determine a ratio of the flow measured with the ultrasonic flow measurement with the flow measured by the thermal massflow measurement; and
determine one or more issues associated with at least one of the flow tube or the bypass based on the ratio of the flow measured with the ultrasonic flow measurement to the flow measured by the thermal massflow measurement; and
wherein the one or more issues comprise ageing or dust in the flow tube.

16. The method of claim 15 , wherein the controller identifies a gas content and/or energy content.

17. The method of claim 15 , wherein the controller calculates a density and a thermal conductivity.

18. The method of claim 15 , wherein the heat source and temperature sensors provide at least one of negative temperature coefficient (NTC) or positive temperature coefficient (PTC) to NTC and PTC devices.

19. The method of claim 15 , wherein the flow measured by the ultrasonic flow measurement is not equal to the flow measured by the thermal massflow measurement.

20. The method of claim 15 , wherein the flow measured by the ultrasonic flow measurement is equal to the flow measured by the thermal massflow measurement.

Assignees

• Honeywell Int Inc

Inventors

• Meimberg Tobias
• Schroeder Genannt Berghegger Ralf
• Lampe-Juergens Christian
• Wuchrer Andreas

Classifications

• G01F1/684

  Structural arrangements; Mounting of elements, e.g. in relation to fluid flow · CPC title

• G01N25/40

  the heat developed being transferred to a flowing fluid · CPC title

• G01N2011/0093

  thermal properties · CPC title

• G01N25/18

  by investigating thermal conductivity (by calorimetry G01N25/20; by measuring change of resistance of an electrically-heated body G01N27/18) · CPC title

• G01N11/02

  by measuring flow of the material · CPC title