Bulkhead for a wind turbine blade and method for installing a bulkhead in a wind turbine blade

Patent metadata

Field	Value
Publication number	US-12018639-B2
Application number	US-202017615765-A
Country	US
Kind code	B2
Filing date	Jun 2, 2020
Priority date	Jun 3, 2019
Publication date	Jun 25, 2024
Grant date	Jun 25, 2024

Abstract

The present invention relates to a method for installing a bulkhead in a wind turbine blade. The bulkhead comprises attachment means for attaching the bulkhead to the root end of the blade; a movement device moves the bulkhead into the installation position; the moving comprising engaging the attachment means of the bulkhead with receiving means of the root end, the receiving means being arranged and adapted to receive and hold the bulkhead by engaging with the attachment means of the bulkhead; and adhering the bulkhead to the wind turbine blade. A bulkhead for use in the method is also provided.

First claim

The invention claimed is:

1. A method for installing a bulkhead ( 50 , 60 , 70 ) at an installation position in a wind turbine blade having a root end ( 16 ) comprising fastening means ( 81 ) for fastening the wind turbine blade to a wind turbine hub, the method comprising:
providing the bulkhead ( 50 , 60 , 70 ) to be installed in the wind turbine blade, the bulkhead comprising attachment means ( 51 , 52 , 63 , 64 , 71 ) for attaching the bulkhead to the root end;
attaching holding means ( 104 , 105 ) of a movement device ( 100 ) to the bulkhead, the attaching of the holding means allowing the movement device to hold and lift the bulkhead;
moving, using the movement device, the bulkhead into the installation position while the bulkhead is attached to the holding means, the moving comprising engaging the attachment means of the bulkhead with receiving means ( 81 , 83 ) of the root end, the receiving means being arranged and adapted to receive and hold the bulkhead by engaging with the attachment means ( 51 , 52 , 63 , 64 , 71 ) of the bulkhead; and
adhering the bulkhead to the wind turbine blade, wherein a surface of the bulkhead is adhered to an inner surface of the wind turbine blade, and wherein said surface of the bulkhead and said inner surface of the wind turbine blade are each separate and distinct from the receiving means and the attachment means.

2. The method in accordance with claim 1 , wherein the attachment means have been formed integrally in the bulkhead.

3. The method in accordance with claim 1 , further comprising, after the step of adhering:
removing a part of or all of the attachment means ( 51 , 52 , 63 , 64 , 71 ) from the bulkhead.

4. The method in accordance with claim 1 , further comprising, before the step of adhering:
releasing the holding means from the bulkhead.

5. The method in accordance with claim 1 , further comprising, before moving the bulkhead into the installation position and while the bulkhead is attached to the holding means:
determining that the attachment means of the bulkhead is not aligned with the receiving means of the root end, and
aligning the attachment means with the receiving means by rotating the bulkhead using the movement device.

6. The method in accordance with claim 1 , wherein either:
the attachment means comprises one or more holes ( 52 , 64 ) and the receiving means comprises corresponding one or more pins ( 83 ), and/or
the attachment means comprises one or more pins ( 71 ) and the receiving means comprises corresponding one or more holes ( 81 ), and
wherein the step of moving the bulkhead into the installation position comprises engaging the one or more pins ( 71 , 83 ) with the one or more holes ( 52 , 64 , 81 ).

7. The method in accordance with claim 6 , wherein the one or more holes and/or one or more pins are located in a flange ( 63 ) or in one or more flange tabs ( 51 ) extending radially outwards from a peripheral wall of the bulkhead.

8. The method in accordance with claim 1 , wherein the fastening means of the root end comprises bushings ( 81 ), and wherein the attachment means of the bulkhead comprises one or more pins ( 71 ) adapted to temporarily engage with corresponding one or more of the bushings ( 81 ), and wherein the step of arranging the receiving means in the root end comprises engaging the one or more pins with corresponding one or more of the bushings.

9. The method in accordance with claim 1 , further comprising clamping the bulkhead to the root end.

10. The method in accordance with claim 9 , further comprising releasing, after or during the step of clamping and before the step of adhering, the holding means from the bulkhead.

11. The method in accordance with claim 9 , wherein the holding means are vacuum attachment means ( 104 , 105 ), and the step of attaching the holding means to the bulkhead comprises bringing the vacuum attachment means into contact with the bulkhead and activating a suction in the vacuum attachment means to releasably attach the bulkhead to the vacuum attachment means.

12. A bulkhead ( 50 , 60 , 70 ) for a wind turbine blade, the bulkhead comprising:
a base portion ( 55 , 65 ) for partitioning an inner cavity of a wind turbine blade;
a peripheral wall ( 56 , 66 ) extending from the base portion for adhering the bulkhead to an inner peripheral wall of a wind turbine blade; and
a flange ( 63 ) or one or more flange tabs ( 51 ), the flange or one or more flange tabs extending radially outwards from the peripheral wall, the flange or one or more flange tabs comprising:
one or more holes ( 52 , 64 ) for engaging with corresponding one or one pins ( 83 ) in a root end of a wind turbine blade, and/or
one or more pins ( 71 ) for engaging with corresponding one or more holes in a root end of a wind turbine blade.

13. The bulkhead in accordance with claim 12 , wherein the base portion ( 55 , 65 ), the peripheral wall ( 56 , 66 ), and the flange ( 63 ) or one or more flange tabs ( 51 ) are formed integrally in the bulkhead.

14. The bulkhead in accordance with claim 12 , wherein the base portion ( 55 , 65 ), the peripheral wall ( 56 , 66 ), and the flange ( 63 ) or one or more flange tabs ( 51 ) are formed integrally in the bulkhead and are made of one or more fibre-reinforced composites.

15. A method for installing a bulkhead ( 50 , 60 , 70 ) at an installation position in a wind turbine blade having a root end ( 16 ) comprising fastening means ( 81 ) for fastening the wind turbine blade to a wind turbine hub, the method comprising:
providing the bulkhead ( 50 , 60 , 70 ) to be installed in the wind turbine blade, the bulkhead comprising attachment means ( 51 , 52 , 63 , 64 , 71 ) for attaching the bulkhead to the root end;
attaching holding means ( 104 , 105 ) of a movement device ( 100 ) to the bulkhead, the attaching of the holding means allowing the movement device to hold and lift the bulkhead;
moving, using the movement device, the bulkhead into the installation position while the bulkhead is attached to the holding means, the moving comprising engaging the attachment means of the bulkhead with receiving means ( 81 , 83 ) of the root end, the receiving means being arranged and adapted to receive and hold the bulkhead by engaging with the attachment means ( 51 , 52 , 63 , 64 , 71 ) of the bulkhead; and
adhering the bulkhead to the wind turbine blade,
wherein either:
the attachment means comprises one or more holes ( 52 , 64 ) and the receiving means comprises corresponding one or more pins ( 83 ), and/or
the attachment means comprises one or more pins ( 71 ) and the receiving means comprises corresponding one or more holes ( 81 ),

wherein the step of moving the bulkhead into the installation position comprises engaging the one or more pins ( 71 , 83 ) with the one or more holes ( 52 , 64 , 81 ), and
wherein the one or more holes and/or one or more pins are located in a flange ( 63 ) or in one or more flange tabs ( 51 ) extending radially outwards from a peripheral wall of the bulkhead.

Assignees

• Lm Wind Power As

Inventors

• Rasmussen Kim Ansholm
• Gjerlevsen Christian Brøndum
• Karsbæk Brian
• Barlev Sven

Classifications

• F05B2280/6003

  Composites; e.g. fibre-reinforced · CPC title

• F05B2260/301

  Retaining bolts or nuts · CPC title

• F05B2230/604

  using positioning or alignment devices for aligning or centering, e.g. pins · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title

• B66C1/0212

  Circular shape · CPC title