Three-dimensional printing

Patent metadata

Field	Value
Publication number	US-12017406-B2
Application number	US-201917288552-A
Country	US
Kind code	B2
Filing date	Apr 29, 2019
Priority date	Apr 29, 2019
Publication date	Jun 25, 2024
Grant date	Jun 25, 2024

Abstract

In an example 3D printing method, an electrical conductivity value for a resistor is identified. Based upon the identified electrical conductivity value, a predetermined amount of a conductive agent is selectively applied to at least a portion of a build material layer in order to introduce a predetermined volume percentage of a conductive material to the resistor. Based upon the identified electrical conductivity value and the predetermined volume percent of the conductive material, a predetermined amount of a resistive agent is selectively applied to the at least a portion of the build material layer in order to introduce a predetermined volume percentage of a resistive material to the resistor. The build material layer is exposed to electromagnetic radiation, whereby the at least the portion coalesces to form a layer of the resistor.

First claim

What is claimed is:

1. A three-dimensional (3D) printing method, comprising:
identifying an electrical conductivity value for a resistor that is to be 3D printed;
based upon the identified electrical conductivity value, selectively applying a predetermined amount of a conductive agent to at least a portion of a build material layer in order to introduce a predetermined volume percentage of a conductive material in the conductive agent to the resistor, wherein the predetermined volume percent of the conductive material ranges from about 0.05 vol % to about 2 vol %, based on a total volume of the resistor;
based upon the identified electrical conductivity value and the predetermined volume percent of the conductive material, selectively applying a predetermined amount of a resistive agent to the at least the portion of the build material layer in order to introduce a predetermined volume percentage of a resistive material in the resistive agent to the resistor; and
exposing the build material layer to electromagnetic radiation, whereby the at least the portion coalesces to form a layer of the resistor.

2. The method as defined in claim 1 wherein:
the resistor includes a plurality of the layers;
the selective application of the conductive agent, the selective application of the resistive agent, and the exposure to the electromagnetic radiation is repeated for each of a plurality of build material layers;
the predetermined amount of the conductive agent selectively applied to each of the plurality of the build material layers is a fraction of a total amount that will introduce the predetermined volume percentage of the conductive material to the resistor; and
the predetermined amount of the resistive agent selectively applied to each of the plurality of the build material layers is a fraction of a total amount that will introduce the predetermined volume percentage of the resistive material to the resistor.

3. A three-dimensional (3D) printing method, comprising:
identifying an electrical conductivity value for a resistor that is to be 3D printed, the electrical conductivity value being within a range of from 1.E+03 S/m to 1.E+05 S/m;
based upon the identified electrical conductivity value, selectively applying a predetermined amount of a conductive agent to at least a portion of a build material layer in order to introduce a predetermined volume percentage of a conductive material in the conductive agent to the resistor, wherein the predetermined volume percent of the conductive material ranges from greater than 2 vol % to about 10 vol %, based on a total volume of the resistor;
based upon the identified electrical conductivity value and the predetermined volume percent of the conductive material, selectively applying a predetermined amount of a resistive agent to the at least the portion of the build material layer in order to introduce a predetermined volume percentage of a resistive material in the resistive agent to the resistor, wherein the predetermined volume percent of the resistive material ranges from 0.05 vol % to about 10 vol %, based on the total volume of the resistor; and
exposing the build material layer to electromagnetic radiation, whereby the at least the portion coalesces to form a layer of the resistor.

4. The method as defined in claim 1 , wherein:
the electrical conductivity value is within a range of from 1.E-04 S/m to 1.E-03 S/m;
the predetermined volume percent of the conductive material ranges from about 0.05 vol % to less than 1 vol %, based on the total volume of the resistor; and
the predetermined volume percent of the resistive material ranges from 0.05 vol % to less than 0.37 vol %, based on the total volume of the resistor.

5. The method as defined in claim 1 , wherein:
the electrical conductivity value is within a range of from 1.E-03 S/m to 1.E-01 S/m;
the predetermined volume percent of the conductive material ranges from about 0.05 vol % to less than 1 vol %, based on the total volume of the resistor; and
the predetermined volume percent of the resistive material ranges from about 0.37 vol % to about 3 vol %, based on the total volume of the resistor.

6. The method as defined in claim 1 , wherein:
the electrical conductivity value is within a range 1.E-02 S/m to 1.E+03 S/m;
the predetermined volume percent of the conductive material ranges from about 1 vol % to about 2 vol %, based on the total volume of the resistor; and
the predetermined volume percent of the resistive material ranges from about 0.19 vol % to about 3 vol %, based on the total volume of the resistor.

7. The method as defined in claim 1 , wherein:
the electrical conductivity value is within a range of from 1 S/m to 1.E-04 S/m; and
one of:
the predetermined volume percent of the conductive material ranges from about 0.5 vol % to about 1.25 vol %, based on the total volume of the resistor, and the predetermined volume percent of the resistive material ranges from 0.7 vol % to about 1.75 vol %, based on the total volume of the resistor; or
the predetermined volume percent of the conductive material ranges from about 0.5 vol % to about 1.5 vol %, based on the total volume of the resistor, and the predetermined volume percent of the resistive material ranges from 1.5 vol % to about 1.75 vol %, based on the total volume of the resistor; or
the predetermined volume percent of the conductive material ranges from about 0.5 vol % to about 2.0 vol %, based on the total volume of the resistor, and the predetermined volume percent of the resistive material ranges from 1.70 vol % to about 1.75 vol %, based on the total volume of the resistor.

8. The method as defined in claim 1 , wherein:
the electrical conductivity value is within a range of from 1 S/m to 1.E-03 S/m; and
one of:
the predetermined volume percent of the conductive material ranges from about 0.1 vol % to about 0.9 vol %, and the predetermined volume percent of the resistive material ranges from 1.85 vol % to about 3.0 vol %; or
the predetermined volume percent of the conductive material ranges from about 0.5 vol % to about 1.8 vol %, and the predetermined volume percent of the resistive material ranges from 3.0 vol % to about 3.1 vol %.

9. The method as defined in claim 1 , wherein the conductive agent consists of the conductive material and a liquid vehicle.

10. The method as defined in claim 1 , wherein the conductive material is selected from the group consisting of silver nanoparticles, copper nanoparticles, gold nanoparticles, platinum nanoparticles, nickel nanoparticles, palladium nanoparticles, iron nanoparticles, chromium nanoparticles, aluminum nanoparticles, and combinations thereof.

11. The method as defined in claim 1 , wherein the resistive agent consists of the resistive material and a liquid vehicle.

12. The method as defined in claim 1 , wherein the resistive material is selected from the group consisting of carbon black, carbon nanotubes, graphene, poly(3,4-ethylenedioxythiophene) polystyrene sulfonate, tin-doped indium oxide nanoparticles, silicon nanoparticles, and combinations thereof.

Assignees

• Hewlett Packard Development Co

Inventors

• Wittkopf Jarrid A
• Erickson Kristopher J
• Zhao Lihua

Classifications

• B29C70/882

  partly or totally electrically conductive, e.g. for EMI shielding (conductive floors or floor coverings H05F3/025; EMI shielding in general H05K9/00) · CPC title

• B29L2031/3487

  Resistors · CPC title

• B29K2995/0007

  Insulating · CPC title

• B29C2035/0827

  using UV radiation · CPC title

• B29K2995/0006

  Dielectric · CPC title