Use of polyvinylpyrrolidone in the preparation of ana-ZMOF thin film membranes for separation processes

Patent metadata

Field	Value
Publication number	US-12017186-B2
Application number	US-201917281438-A
Country	US
Kind code	B2
Filing date	Sep 30, 2019
Priority date	Oct 1, 2018
Publication date	Jun 25, 2024
Grant date	Jun 25, 2024

Abstract

Embodiments include methods of fabricating a zeolite-like metal-organic framework with an ana-topology (ana-ZMOF) thin film membrane, the methods comprising: (1) modifying a substrate with ana-ZMOF crystal precursors in the presence of polyvinylpyrrolidone; and (2) intergrowing the ana-ZMOF crystal precursors in the presence of polyvinylpyrrolidone to form a continuous defect-free thin film of an ana-ZMOF intergrown on the substrate. Embodiments further include methods of separating chemical species comprising contacting an ana-ZMOF thin film membrane with a fluid composition containing one or more chemical species and separating at least one of the chemical species.

First claim

What is claimed is:

1. A method of fabricating a zeolite-like metal-organic framework with an ana-topology (ana-ZMOF) thin film membrane, the method comprising:
(1) modifying a substrate with ana-ZMOF crystal precursors in the presence of polyvinylpyrrolidone; and
(2) intergrowing the ana-ZMOF crystal precursors in the presence of polyvinylpyrrolidone to form a continuous defect-free thin film of an ana-ZMOF intergrown on the substrate.

2. The method of claim 1 , wherein the ana-ZMOF precursors include a rare earth metal precursor, a ligand precursor, and an alkali metal precursor or an alkaline metal precursor.

3. The method of claim 2 , wherein the rare-earth metal precursors include a rare earth element selected from the group consisting of cerium, dysprosium, erbium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, yttrium, and any combination thereof.

4. The method of claim 2 , wherein the ligand precursor is selected from the group consisting of 4,5-imidazole dicarboxylic acid (ImDC); 1H-Imidazole-2-carboxylic acid; 2,7-diaza-antracene-1,8-dicarboxylic acid; pyrimidine-4,6-dicarboxcylic acid; pyridine-2,5-dicarboxylic acid; 2,7-diaza-anthracene-3,6-di carb oxylic acid; benzene-1,2,4,5,tetracarboxylic acid; naphthalene-2,3,6,7-tetracarboxylic acid; anthracene-2,3,6,7-tetracarboxylic acid; and any combination thereof.

5. The method of claim 2 , wherein the alkali metal precursor includes an alkali metal selected from the group consisting of lithium, sodium, potassium, rubidium, cesium, francium, and any combination thereof.

6. The method of claim 2 , wherein the alkaline metal precursor includes an alkaline metal selected from the group consisting of beryllium, magnesium, calcium, strontium, barium, radium, and any combination thereof.

7. The method of claim 1 , wherein the continuous ana-ZMOF thin film membrane comprises a continuous thin film of ana-ZMOF inter-grown on the modified substrate.

8. A membrane comprising a thin film of a continuous zeolite-like metal-organic framework having an ana topology (ana-ZMOF) intergrown on a substrate, wherein the ana-ZMOF thin film membrane exhibits a selectivity for CO 2 over H 2 and n-butane over iso-butane, and wherein the thin film is intergrown on the substrate using polyvinylpyrrolidone.

9. A method of separating chemical species, comprising:
contacting an ana-ZMOF thin film membrane with a fluid composition containing at least CO 2 and H 2 ; and
separating CO 2 from H 2 ,
wherein the ana-ZMOF thin film membrane includes an ana-ZMOF thin film intergrown on a substrate using polyvinylpyrrolidone.

10. The method of claim 9 , wherein H 2 is substantially excluded from the ana-ZMOF thin film membrane.

11. A method of separating chemical species, comprising:
contacting an ana-ZMOF thin film membrane with a fluid composition containing at least n-butane and iso-butane; and
separating n-butane from iso-butane,
wherein the ana-ZMOF thin film membrane includes an ana-ZMOF thin film intergrown on a substrate using polyvinylpyrrolidone.

12. The method of claim 11 , wherein iso-butane is substantially excluded from the ana-ZMOF thin film membrane.

13. A method of fabricating a membrane with a thin film of a zeolite-like metal-organic framework with an ana topology, the method comprising:
(a) adding polyvinylpyrrolidone to a solution containing ana-ZMOF precursors and optionally one or more solvents to prepare a first precursor solution;
(b) immersing a substrate in the first precursor solution;
(c) heating the first precursor solution while the substrate is immersed therein to a first temperature sufficient to form a modified substrate;
(d) drying the modified substrate;
(e) adding polyvinylpyrrolidone to a solution containing ana-ZMOF precursors and optionally one or more solvents to prepare a second precursor solution;
(f) immersing the dried modified substrate in the second precursor solution; and
(g) heating the second precursor solution while the dried modified substrate is immersed therein to a second temperature sufficient to form an ana-ZMOF thin film membrane.

14. The membrane of claim 8 , wherein the membrane has a pore window size of 4.1 Å.

15. The method of claim 9 , wherein the thin film membrane has a pore window size of 4.1 Å.

16. The method of claim 11 , wherein the thin film membrane has a pore window size of 4.1 Å.

17. The method of claim 13 , wherein the first precursor solution is sonicated prior to immersing the substrate in the first precursor solution.

18. The method of claim 13 , wherein the second precursor solution is sonicated and heated prior to immersing the dried modified substrate in the second precursor solution.

19. The method of claim 13 , wherein the one or more solvents are selected from the group consisting of water; N,N-dimethyl formamide (DMF); ethanol; 4,4;-trimethylene-dipiperidine; 1,2-diaminocyclohexane; and any combination thereof.

Assignees

• Univ King Abdullah Sci & Tech
• King Abdullah Univ Of Science & Technology

Inventors

• Eddaoudi Mohamed
• Chernikova Valeriya
• Shekhah Osama
• Belmabkhout Youssef

Classifications

• B01D71/0281 Primary

  Zeolites · CPC title

• B01D2323/081

  Heating · CPC title

• B01D2325/20

  Specific permeability or cut-off range · CPC title

• B01D2325/06

  Surface irregularities · CPC title

• B01D2325/04

  Characteristic thickness · CPC title