Polyaxial screw and locking cap

Patent metadata

Field	Value
Publication number	US-12016596-B2
Application number	US-202318158665-A
Country	US
Kind code	B2
Filing date	Jan 24, 2023
Priority date	Dec 9, 2019
Publication date	Jun 25, 2024
Grant date	Jun 25, 2024

Abstract

Systems, methods, and devices for securing a spinal rod are provided. A clamp assembly comprises a tulip comprising an opening comprising an inner surface, wherein the inner surface is threaded; and a threaded locking cap disposed in the opening, wherein threads of the locking cap and the inner surface include various geometries.

First claim

What is claimed is:

1. A clamp assembly comprising:
a tulip comprising an opening comprising an inner surface, wherein the inner surface is threaded;
a threaded locking cap disposed in the opening;
a saddle configured to be positioned within the tulip, the saddle having flat portions corresponding with flat portions on the tulip, to restrict rotation of the saddle, wherein the diameter of an upper portion of the saddle including the flat portions is smaller than the diameter of a lower portion of the saddle; and
a clip positioned within a groove on a bottom portion of the tulip, wherein the clip retains a head of a screw within the clamp assembly,
a driving instrument having a distal end with spring tabs;
a rod positioned within the tulip and positioned over the saddle;
wherein the threaded locking cap includes grooves for receiving the spring tabs of a driving instrument,
wherein the spring tabs are configured to clip into the grooves of the locking cap to secure the driving instrument to the locking cap.

2. The clamp assembly of claim 1 , wherein top surfaces of threads of the inner surface are rectangular and wherein bottom surfaces of threads of the inner surface are angled.

3. The clamp assembly of claim 2 , wherein top surfaces of threads of the threaded locking cap are rectangular and wherein bottom surfaces of threads of the locking cap are angled.

4. A clamp assembly comprising:
a tulip comprising an opening comprising an inner surface, wherein the inner surface is threaded; and
a threaded locking cap disposed in the opening, wherein the threaded locking cap includes a drive feature,
a saddle configured to be positioned within the tulip, the saddle having flat portions corresponding with flat portions on the tulip, to restrict rotation of the saddle wherein the diameter of an upper portion of the saddle including the flat portions is smaller than the diameter of a lower portion of the saddle; and
a clip positioned within a groove on a bottom portion of the tulip, wherein the clip retains a head of a screw within the clamp assembly,
a driving instrument having a distal end with spring tabs;
a spinal rod positioned within the tulip and positioned over the saddle;
wherein the drive feature of the threaded locking cap includes grooves for receiving spring tabs of a driving instrument,
wherein the spring tabs are configured to clip into the grooves of the locking cap to secure the driving instrument to the locking cap.

5. The clamp assembly of claim 4 , wherein a bottom of the threaded locking cap comprises a tapered flat portion.

6. The clamp assembly of claim 4 , wherein a bottom of the threaded locking cap comprises a rounded bump.

7. The clamp assembly of claim 6 , wherein an outer surface of the tulip comprises grooves configured to receive a driving instrument.

8. The clamp assembly of claim 4 , wherein a bottom of the threaded locking cap comprises a rounded ring configured to contact the spinal rod at two points.

9. The clamp assembly of claim 4 , wherein a bottom of the threaded locking cap comprises a groove configured to seat on the spinal rod.

10. The clamp assembly of claim 4 , wherein a bottom of the threaded locking cap comprises a contact component made of a different material than the threaded locking cap.

11. A clamp assembly comprising:
a tulip, wherein an inner surface of the tulip comprises threads; and
a drive feature positioned in an outer portion of the tulip, the drive feature configured to receive a driving instrument;
a threaded locking cap disposed in the opening;
a saddle configured to be positioned within the tulip, the saddle having flat portions corresponding with flat portions on the tulip, to restrict rotation of the saddle wherein the diameter of an upper portion of the saddle including the flat portions is smaller than the diameter of a lower portion of the saddle; and
a clip positioned within a groove on a bottom portion of the tulip, wherein the clip retains a head of a screw within the clamp assembly,
a driving instrument having a distal end with spring tabs;
a rod positioned within the tulip and configured to contact the saddle;
wherein the threaded locking cap includes grooves for receiving spring tabs of a driving instrument,
wherein the spring tabs are configured to clip into the grooves of the locking cap to secure the driving instrument to the locking cap.

12. The clamp assembly of claim 11 , wherein the feature comprises a pocket in a shape of a chevron, a vertical slot, or a circle.

Assignees

• Globus Medical Inc

Inventors

• Leff David
• Peretz David
• Bechtel Matthew
• Murray Patrick
• Hansell Noah

Classifications

• A61B17/7035

  Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other · CPC title

• A61B17/7032 Primary

  Screws or hooks with U-shaped head or back through which longitudinal rods pass · CPC title

• A61B17/7082

  for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws · CPC title

• A61B17/7002

  Longitudinal elements, e.g. rods · CPC title

• A61B2560/0431

  Portable apparatus, e.g. comprising a handle or case · CPC title