Power conversion device capable of suppressing a harmonic component in an output voltage from an arm that increases after bypass of a failed converter cell

Patent metadata

Field	Value
Publication number	US-12015354-B2
Application number	US-201817293943-A
Country	US
Kind code	B2
Filing date	Dec 25, 2018
Priority date	Dec 25, 2018
Publication date	Jun 18, 2024
Grant date	Jun 18, 2024

Abstract

A power converter includes an arm in which a plurality of converter cells are connected in series, each of the converter cells including at least two switching elements, a power storage element, and a pair of output terminals. A control device controls voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each converter cell. The converter cell includes a switch to have the converter cell bypassed. When the control device senses failure of the converter cell within the arm, it has a failed converter cell within the arm bypassed and rectifies uneven intervals among phases of carrier signals of a plurality of normal converter cells within the arm caused by failure of the converter cell.

First claim

The invention claimed is:

1. A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated signal based on a voltage command and the carrier signal for a corresponding converter cell within the arm of the power converter, the corresponding converter cell corresponding to each of the plurality of individual cell controllers,

wherein when the carrier signal generator senses failure of a converter cell of the plurality of converter cells within the arm of the power converter, the carrier signal generator bypasses a failed converter cell of the plurality of converter cells within the arm and equally sets intervals among reference phases of the carrier signals of normal converter cells of the plurality of converter cells within the arm and minimizes an absolute value of a maximum value of amounts of variation in reference phases of the carrier signals of the normal converter cells, and
wherein the carrier signal generator:
varies to delay the reference phase advanced relative to the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells, and
varies to advance the reference phase delayed relative to the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells.

2. A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated signal based on a voltage command and the carrier signal for a corresponding converter cell within the arm of the power converter, the corresponding converter cell corresponding to each of the plurality of individual cell controllers,

wherein when the carrier signal generator senses failure of a converter cell of the plurality of converter cells within the arm of the power converter, the carrier signal generator bypasses a failed converter cell of the plurality of converter cells within the arm and equally sets intervals among reference phases of the carrier signals of normal converter cells of the plurality of converter cells within the arm and minimizes an absolute value of a maximum value of amounts of variation in reference phases of the carrier signals of the normal converter cells,
wherein the carrier signal generator sets a minimum value of the amounts of variation in reference phases of the carrier signals of the normal converter cells to 0, and
wherein the carrier signal generator does not vary the reference phase immediately following the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the plurality of normal converter cells, but delays the reference phase other than the reference phase immediately following the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells.

3. A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated signal based on a voltage command and the carrier signal for a corresponding converter cell within the arm of the power converter, the corresponding converter cell corresponding to each of the plurality of individual cell controllers,

wherein when the carrier signal generator senses failure of a converter cell of the plurality of converter cells within the arm of the power converter, the carrier signal generator bypasses a failed converter cell of the plurality of converter cells within the arm and equally sets intervals among reference phases of the carrier signals of normal converter cells of the plurality of converter cells within the arm and minimizes an absolute value of a maximum value of amounts of variation in reference phases of the carrier signals of the normal converter cells,
wherein the carrier signal generator sets the maximum value of the amounts of variation in reference phases of the carrier signals of the normal converter cells to 0, and
wherein the carrier signal generator does not vary the reference phase immediately preceding the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells, but advances the reference phase other than the reference phase immediately preceding the reference phase of the carrier signal of the failed converter cell, among the reference phases of the carrier signals of the normal converter cells.

4. A power conversion device comprising:
a power converter including an arm in which a plurality of converter cells are connected in series, each of the plurality of converter cells including at least two switching elements, a power storage element, and a pair of output terminals;
a control device to control voltages of the plurality of converter cells by phase shift PWM control using a carrier signal for each of the plurality of converter cells, and
a converter cell of the plurality of converter cells including a switch to have the converter cell bypassed,
wherein the control device includes:
a carrier signal generator to set a reference phase of the carrier signal for each of the plurality of converter cells and to generate the carrier signal having the reference phase, and
a plurality of individual cell controllers, each of the plurality of individual cell controllers providing a PWM modulated si

Assignees

• Mitsubishi Electric Corp

Inventors

• KAJIYAMA Takuya
• Fujii Toshiyuki
• Fujiwara Shuhei
• Uda Ryosuke
• Tahata Kazuyori

Classifications

• H02M1/32

  Means for protecting converters other than automatic disconnection · CPC title

• H02M7/4833

  Capacitor voltage balancing · CPC title

• H02M7/483

  Converters with outputs that each can have more than two voltages levels · CPC title

• H02M1/0043

  Converters switched with a phase shift, i.e. interleaved (non-isolated DC/DC converters H02M3/1586) · CPC title

• H02M7/49

  Combination of the output voltage waveforms of a plurality of converters · CPC title