Organic wastewater treatment by a single-atom catalytic Fenton filter and electrolytically-generated H2O2

Patent metadata

Field	Value
Publication number	US-12012345-B2
Application number	US-202117152318-A
Country	US
Kind code	B2
Filing date	Jan 19, 2021
Priority date	Jan 23, 2020
Publication date	Jun 18, 2024
Grant date	Jun 18, 2024

Abstract

Disclosed herein are Fenton filters comprising a porous substrate and a catalyst coating the porous substrate, wherein the catalyst includes a matrix and single metal atoms incorporated in the matrix. Also disclosed herein are methods of generating radicals from an oxidant, electrolyzers, methods of generating hydrogen peroxide, and water treatment systems.

First claim

What is claimed is:

1. A Fenton filter comprising:
a porous substrate and a catalyst coating the porous substrate, wherein the catalyst includes a matrix and single metal atoms incorporated in the matrix, wherein the matrix includes heterocycles bonded to one another.

2. The Fenton filter of claim 1 , wherein the matrix includes an organic material.

3. The Fenton filter of claim 1 , wherein the heterocycles include carbon-nitrogen heterocycles.

4. The Fenton filter of claim 1 , wherein the heterocycles are aromatic.

5. The Fenton filter of claim 1 , wherein the heterocycles include heptazine units.

6. The Fenton filter of claim 1 , wherein the matrix includes graphitic carbon nitride.

7. The Fenton filter of claim 1 , wherein the single metal atoms include single transition-metal atoms.

8. The Fenton filter of claim 7 , wherein the single metal atoms include single copper atoms.

9. The Fenton filter of claim 1 , wherein the single metal atoms have non-zero oxidation states.

10. The Fenton filter of claim 1 , wherein the single metal atoms are incorporated within coordination sites in the matrix.

11. The Fenton filter of claim 1 , wherein the single metal atoms are spaced apart from one another in the matrix.

12. The Fenton filter of claim 1 , wherein a molar ratio of the single metal atoms to carbon atoms included in the matrix is in a range of about 1/50 or greater, about 1/40 or greater, about 1/30 or greater, or about 1/20 or greater, and up to about 1/10 or greater.

13. The Fenton filter of claim 1 , wherein the porous substrate is fibrous and includes fibers, and the fibers are coated with the catalyst.

14. A method of generating radicals from an oxidant includes providing the Fenton filter of claim 1 , and passing a solution including the oxidant through the Fenton filter to generate radicals from the oxidant.

15. The method of claim 14 , wherein the oxidant includes hydrogen peroxide.

16. The method of claim 15 , wherein the radicals include hydroxyl radicals.

17. An electrolyzer comprising:
a gas chamber;
an oxygen evolution reaction (OER) chamber fluidly connected to the gas chamber;
an oxygen reduction reaction (ORR) chamber disposed between the gas chamber and the OER chamber;
a gas diffusion electrode disposed between the gas chamber and the ORR chamber;
a proton exchange membrane disposed between the ORR chamber and the OER chamber;
an anode disposed in the OER chamber; and
an electrical power source connected to the gas diffusion electrode and the anode.

18. The electrolyzer of claim 17 , wherein the gas diffusion electrode includes a porous current collector, a gas diffusion layer coating a first side of the porous current collector, and an ORR catalyst incorporated in the porous current collector.

19. The electrolyzer of claim 18 , wherein the gas diffusion layer faces toward the gas chamber, and a second, opposite side of the porous current collector faces toward the ORR chamber.

20. The electrolyzer of claim 18 , wherein the porous current collector is fibrous and includes fibers, and the ORR catalyst is incorporated in spaces between the fibers.

21. The electrolyzer of claim 18 , wherein the gas diffusion layer is a porous polymer layer.

22. The electrolyzer of claim 21 , wherein the gas diffusion layer is a porous polyolefin layer.

23. The electrolyzer of claim 18 , wherein a pore size of the gas diffusion layer is smaller than a pore size of the porous current collector.

24. The electrolyzer of claim 18 , wherein the ORR catalyst includes oxidized carbon particles.

25. The electrolyzer of claim 17 , wherein the anode includes a current collector and an OER catalyst coating the current collector.

26. The electrolyzer of claim 25 , wherein the current collector is a metallic mesh.

27. The electrolyzer of claim 25 , wherein the OER catalyst includes a metal oxide.

28. A method of generating hydrogen peroxide comprising:
providing the electrolyzer of claim 17 ;
conveying air into the OER chamber to generate oxygen;
conveying oxygen from the OER chamber to the gas chamber; and
conveying an electrolyte through the ORR chamber to generate hydrogen peroxide resulting from reduction of oxygen from the gas chamber passing through the gas diffusion electrode.

29. A water treatment system comprising:
an electrolyzer and a Fenton filter fluidly connected to and downstream from the electrolyzer,
wherein the electrolyzer comprises:
a gas chamber;
an oxygen evolution reaction (OER) chamber fluidly connected to the gas chamber;
an oxygen reduction reaction (ORR) chamber disposed between the gas chamber and the OER chamber;
a gas diffusion electrode disposed between the gas chamber and the ORR chamber;
a proton exchange membrane disposed between the ORR chamber and the OER chamber;
an anode disposed in the OER chamber; and
an electrical power source connected to the gas diffusion electrode and the anode, and

wherein the Fenton filter comprises:
a porous substrate and a catalyst coating the porous substrate, wherein the catalyst includes a matrix and single metal atoms incorporated in the matrix.

30. The water treatment system of claim 29 , further comprising an oxidant filter fluidly connected to and downstream from the Fenton filter.

31. The water treatment system of claim 30 , wherein the oxidant filter includes a porous substrate and a disproportionation catalyst coating the porous substrate.

32. The water treatment system of claim 31 , wherein the disproportionation catalyst includes a metal oxide.

33. The water treatment system of claim 31 , wherein the porous substrate is fibrous and includes fibers, and the fibers are coated with the disproportionation catalyst.

Assignees

• Univ Leland Stanford Junior

Inventors

• Cui Yi
• Xu Jinwei

Classifications

• C02F1/461

  by electrolysis · CPC title

• C02F2305/10

  Photocatalysts · CPC title

• C02F2305/026

  Fenton's reagent · CPC title

• C02F2305/023

  Reactive oxygen species, singlet oxygen, OH radical · CPC title

• B01J23/72

  Copper · CPC title