Microwave thermal anti-icing system for aircraft acoustic structure

Patent metadata

Field	Value
Publication number	US-12012212-B2
Application number	US-202117363424-A
Country	US
Kind code	B2
Filing date	Jun 30, 2021
Priority date	Jun 30, 2021
Publication date	Jun 18, 2024
Grant date	Jun 18, 2024

Abstract

An assembly is provided for an aircraft structure. This aircraft structure assembly includes an acoustic panel and a thermal anti-icing system. The acoustic panel includes an exterior surface. The thermal anti-icing system includes a susceptor and a microwave system. The susceptor is configured with the acoustic panel. The microwave system is configured to direct microwaves to the susceptor for melting and/or preventing ice accumulation on the exterior surface.

First claim

What is claimed is:

1. An assembly for an aircraft structure, comprising:
an acoustic panel comprising an exterior surface; and
a thermal anti-icing system comprising a susceptor and a microwave system, the susceptor configured with the acoustic panel, and the microwave system configured to direct microwaves to the susceptor for melting and/or preventing ice accumulation on the exterior surface;
wherein the acoustic panel includes a perforated skin that forms the exterior surface;
wherein the perforated skin includes a first layer, a second layer and a third layer; and
wherein the third layer is disposed between and bonded by a microwave transparent adhesive to the first layer and the second layer, and the third layer comprises the susceptor.

2. The assembly of claim 1 , wherein
the acoustic panel includes a second skin and a core; and
the core is connected to the perforated skin and the second skin, the core forms a plurality of cavities between the perforated skin and the second skin, and each of the plurality of cavities is fluidly coupled with one or more respective perforations through the perforated skin.

3. The assembly of claim 2 , wherein
the microwave system comprises a waveguide; and
the core is arranged between the susceptor and the waveguide.

4. The assembly of claim 2 , wherein
the microwave system comprises a waveguide; and
the waveguide is configured with the second skin.

5. The assembly of claim 1 , wherein at least one of the first layer or the second layer comprises fiberglass.

6. The assembly of claim 1 , wherein the susceptor comprises a layer of metal.

7. The assembly of claim 1 , wherein the microwave system comprises a waveguide configured to direct the microwaves to the susceptor.

8. The assembly of claim 7 , wherein the waveguide comprises a hollow waveguide.

9. The assembly of claim 7 , wherein the waveguide comprises a microstrip waveguide.

10. The assembly of claim 1 , wherein the microwaves are transmitted at a frequency between one gigahertz (1 GHz) and ten gigahertz (10 GHz).

11. The assembly of claim 1 , wherein the microwaves are transmitted at a frequency between sixty gigahertz (60 GHz) and seventy-seven gigahertz (77 GHz).

12. The assembly of claim 1 , wherein the microwave system includes a microwave source configured as a magnetron, a klystron, a gyrotron or a solid state source.

13. An assembly for an aircraft structure, comprising:
an acoustic panel comprising an exterior surface; and
a thermal anti-icing system comprising a susceptor and a microwave system, the susceptor configured with the acoustic panel, and the microwave system configured to direct microwaves to the susceptor for melting and/or preventing ice accumulation on the exterior surface;
wherein the acoustic panel includes a perforated skin that forms the exterior surface; and
wherein the perforated skin includes a plurality of perforated layers bonded together, a first of the plurality of perforated layers comprises the susceptor, and a second of the plurality of perforated layers is disposed between the first of the plurality of perforated layers and the exterior surface.

14. An assembly for an aircraft propulsion system, comprising:
a nacelle structure including a perforated first skin, a second skin and a cellular core arranged between and connected to the perforated first skin and the second skin; and
a thermal anti-icing system comprising a susceptor and a microwave system, the susceptor embedded within the perforated first skin, and the microwave system configured to direct microwaves through the cellular core to the susceptor for melting and/or preventing ice accumulation on a perforated exterior surface of the nacelle structure.

15. The assembly of claim 14 , wherein
the microwave system includes a microwave source and a waveguide;
the microwave source is configured to generate the microwaves; and
the waveguide is arranged with the second skin, and the waveguide is configured to receive the microwaves from the microwave source and then direct the microwaves to the susceptor.

Assignees

• Rohr Inc

Inventors

• Kestler Steven M
• Mantese Joseph V

Classifications

• B64D2033/0206

  comprising noise reduction means, e.g. acoustic liners · CPC title

• B64D2033/0233

  comprising de-icing means · CPC title

• H05B2214/02

  Heaters specially designed for de-icing or protection against icing · CPC title

• H05B6/707

  using waveguides · CPC title

• H05B6/66

  Circuits · CPC title