Randomized surface panel kit and surface panel system

Patent metadata

Field	Value
Publication number	US-12011949-B2
Application number	US-202217987618-A
Country	US
Kind code	B2
Filing date	Nov 15, 2022
Priority date	Jun 20, 2019
Publication date	Jun 18, 2024
Grant date	Jun 18, 2024

Abstract

The present disclosure relates generally to surface panels for covering a building surface. The disclosure relates more particularly to a surface panel kit and system including a set of panels for attaching to a support structure. Each of the panels includes opposing ends, and each end includes one of a group of end configurations. A first end configuration is mateable with a first portion of the group and is unmateable with a second portion of the group, and a second end configuration is mateable with a third portion of the group and is unmateable with a fourth portion of the group. The set of panels includes at least three panel types including a first panel type with the first and second end configurations, a second panel type with the first and without the second end configurations, and a third panel type with the second and without the first end configurations.

First claim

What is claimed is:

1. A method of installing a surface panel system on a support structure, the method comprising
providing a surface panel kit comprising:
a set of panels configured for attachment to a support structure, each of the panels including an upper side, a lower side, opposing ends, and a panel body having a front face including a decorative design,
wherein the opposing ends of each panel are configured to mate with the opposing ends of other panels in the set of panels to form a linear row of panels that includes a continuous decorative surface formed by the front faces of the panel bodies in the linear row,
wherein each end includes one of a group of end configurations, the group of end configurations including:
a first left-side configuration,
a second left-side configuration,
a first right-side configuration that is mateable with the first left-side configuration and that is unmateable with the second left-side configuration, and
a second right-side configuration that is mateable with the second left-side configuration and that is unmateable with the first left-side configuration, and

wherein the set of panels comprises at least four panel types including:
a first panel type that includes the first left-side configuration and the first right-side configuration,
a second panel type that includes the first left-side configuration and the second right-side configuration,
a third panel type that includes the second left-side configuration and the first right-side configuration, and
a fourth panel type that includes the second left-side configuration and the second right-side configuration; and

attaching an an array of panels of the surface panel kit to the support structure,
wherein the array of panels is arranged in a plurality linear rows with mateable end configurations coupled to one another.

2. The method according to claim 1 , wherein each of the first right-side configuration and the second right-side configuration are rotationally symmetrical about an axis that is perpendicular to the front face.

3. The method according to claim 1 , wherein two panels of the first panel type are mateable with one another when rotated 180 degrees with respect to one another.

4. The method according to claim 1 , wherein each of the panels includes a first fastening strip disposed along the upper side thereof, the fastening strip being configured to secure the panel to the support structure.

5. The method according to claim 1 , wherein each of the first left-side configuration and the second left-side configuration includes a connector comprising at least one fastener configured to attach to a matching fastener of another connector on another panel.

6. The method according to claim 1 , wherein the panel body of each panel includes an upper edge having a first contoured shape and a lower edge having a second contoured shape, and
wherein the first contoured shape is mateable with the second contoured shape.

7. The method according to claim 1 , wherein the decorative design of each panel is a non-repetitive design.

8. The method according to claim 1 , wherein the front face of each panel body includes a surface texture.

9. The method according to claim 1 , wherein the array of panels includes a first panel of the first panel type coupled to a second panel of the first panel type, and wherein the second panel is rotated 180 degrees with respect to the first panel.

10. The method according to claim 1 , wherein each of the panels is attached to the support structure using a mechanical fastener.

11. The method according to claim 1 , wherein boundaries between the linear rows are straight.

12. The method according to claim 1 , wherein the surface panel system forms a wall surface.

13. The method according to claim 1 , wherein the surface panel system forms a floor surface or a ceiling surface.

14. The method according to claim 1 , wherein the array of panels is arranged in columns, with the opposing ends of each panel aligned with the opposing ends of adjacent panels in a neighboring row.

15. The method according to claim 11 wherein the linear rows of panels are offset from neighboring rows such that the opposing ends of each panel are staggered with the opposing ends of adjacent panels in a neighboring row.

16. The method according to claim 1 , wherein each of the first left-side configuration and the second left-side configuration are rotationally symmetrical about an axis that is perpendicular to the front face.

17. The method according to claim 1 , wherein each of the first right-side configuration and the second right-side configuration includes a connector comprising at least one fastener configured to attach to a matching fastener of another connector on another panel.

Assignees

• Certainteed Llc

Inventors

• Briggs Timothy
• Dubost Brice

Classifications

• E04F13/0862 Primary

  composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid · CPC title

• E04F13/0871

  having an ornamental or specially shaped visible surface (E04F13/0867 takes precedence) · CPC title

• E04F2203/02

  having particular shapes, other than square or rectangular, e.g. triangular, hexagonal, circular, irregular · CPC title

• E04F15/022

  Flooring consisting of parquetry tiles on a non-rollable sub-layer of other material, e.g. board, concrete, cork · CPC title

• E04F13/185

  with an outer layer imitating natural stone, brick work, tiled surface or the like · CPC title