Zeolite membrane and preparation method thereof

Patent metadata

Field	Value
Publication number	US-12011693-B2
Application number	US-202117326365-A
Country	US
Kind code	B2
Filing date	May 21, 2021
Priority date	Jan 13, 2021
Publication date	Jun 18, 2024
Grant date	Jun 18, 2024

Abstract

A zeolite membrane and a preparation method thereof are provided. The method includes: adding an organic binder solution dropwise to zeolite, and thoroughly grinding and stirring; blade-coating a resulting mixture on a substrate at a given thickness; and drying to obtain the zeolite membrane. The preparation of a zeolite membrane does not require a complicated hydrothermal crystal growth process, and the membrane can be prepared directly from natural zeolite or artificial zeolite. A prepared zeolite membrane has the characteristics of simple preparation process, low cost, prominent water permeability, high contaminant rejection rate and high zeolite load. The zeolite membrane, when used for the rejection of contaminants in water, can not only remove macromolecular contaminants in water, but also efficiently remove ammonia nitrogen by way of ion exchange, which is suitable for advanced treatment of wastewater.

First claim

What is claimed is:

1. A method for preparing a zeolite membrane, comprising the following steps:
1) adding an organic binder solution dropwise to a zeolite to obtain a mixture, and thoroughly grinding and stirring the mixture;
2) blade-coating the mixture obtained in step 1) on a substrate to obtain a substrate coated with a zeolite membrane matrix, wherein the substrate is at least one selected from the group consisting of a metal mesh with a pore size less than 0.1 mm, a microfiltration (MF) membrane and an ultrafiltration (UF) membrane, wherein the MF membrane or the UF membrane comprises a polyvinyl chloride (PVC) membrane, a polyethersulfone (PES) membrane, a polypropylene (PP) membrane, a polysulfone (PSF) membrane, a polytetrafluoroethylene (PTFE) membrane, or a polyvinylidene fluoride (PVDF) membrane; and
3) drying the substrate coated with the zeolite membrane matrix obtained in step 2) at 40° C. in air for 12 h to obtain the zeolite membrane.

2. The method for preparing the zeolite membrane according to claim 1 , wherein the zeolite used in step 1) is at least one selected from the group consisting of a natural zeolite and an artificial zeolite, and the zeolite has a particle size less than 100 μm.

3. The method for preparing the zeolite membrane according to claim 1 , wherein a solute in the organic binder solution is at least one selected from the group consisting of polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), polyvinyl alcohol (PVA), styrene-butadiene rubber (SBR), and carboxymethyl cellulose (CMC).

4. The method for preparing the zeolite membrane according to claim 1 , wherein a solvent in the organic binder solution is at least one selected from the group consisting of N-methyl pyrrolidone (NMP), N,N-dimethylacetamide (DMAC), N,N-dimethylformamide (DMF), triethyl phosphate (TEP), and dimethyl sulfoxide (DMSO).

5. The method for preparing the zeolite membrane according to claim 1 , wherein an organic binder has a mass concentration of 0.1% to 30% in the organic binder solution.

6. The method for preparing the zeolite membrane according to claim 1 , wherein the organic binder solution and the zeolite in step 1) have a mass ratio of 0.1:1 to 6:1.

7. A zeolite membrane prepared by the method according to claim 1 , wherein the zeolite membrane has a thickness of 0.1 mm to 1.5 mm.

8. The zeolite membrane according to claim 7 , wherein a filtration using the zeolite membrane requires an operating pressure of 0 kPa to 150 kPa, and the zeolite membrane has a water flux of 20 L·m −2 ·h −1 to 4,000 L·m −2 ·h −1 .

9. The zeolite membrane according to claim 7 , wherein the zeolite used in step 1) is at least one selected from the group consisting of a natural zeolite and an artificial zeolite, and the zeolite has a particle size less than 100 μm.

10. The zeolite membrane according to claim 7 , wherein a solute in the organic binder solution is at least one selected from the group consisting of polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), polyvinyl alcohol (PVA), styrene-butadiene rubber (SBR), and carboxymethyl cellulose (CMC).

11. The zeolite membrane according to claim 7 , wherein a solvent in the organic binder solution is at least one selected from the group consisting of N-methyl pyrrolidone (NMP), N,N-dimethylacetamide (DMAC), N,N-dimethylformamide (DMF), triethyl phosphate (TEP), and dimethyl sulfoxide (DMSO).

12. The zeolite membrane according to claim 7 , wherein an organic binder has a mass concentration of 0.1% to 30% in the organic binder solution.

13. The zeolite membrane according to claim 7 , wherein the organic binder solution and the zeolite in step 1) have a mass ratio of 0.1:1 to 6:1.

Assignees

• Univ Tongji

Inventors

• Wang Zhiwei
• Shi Wei
• Zhou Huimin
• Wang Xueye

Classifications

• B01D71/0281 Primary

  Zeolites · CPC title

• B01D69/1071

  Woven, non-woven or net mesh · CPC title

• B01D67/0079

  Manufacture of membranes comprising organic and inorganic components · CPC title

• C02F2101/38

  containing nitrogen · CPC title

• C02F2101/16

  Nitrogen compounds, e.g. ammonia · CPC title