Stackable battery assemblies and methods of use

Patent metadata

Field	Value
Publication number	US-12010805-B2
Application number	US-202016921639-A
Country	US
Kind code	B2
Filing date	Jul 6, 2020
Priority date	Jul 6, 2020
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

Stackable battery assemblies and methods of use are disclosed herein. An example battery assembly includes an energy storage device, a housing having a locking unit, a receiver unit, and a sidewall that are interconnected to form an enclosure that retains the energy storage device. The locking unit can include a plate that is spaced apart from the sidewall of the housing by a second sidewall, the plate supporting a first electrical connector that is electrically coupled to the energy storage device via a locking member. The receiver unit can include a third sidewall that defines a cavity that is shaped to correspond with the locking unit, the third sidewall having a lock notch and a second electrical connector that is electrically coupled to the energy storage device.

First claim

What is claimed is:

1. A battery assembly, comprising:
an energy storage device;
a housing comprising a locking unit disposed on a first side of the housing, a receiver unit disposed on a second side of the housing opposite the first side, and a sidewall interconnecting the locking unit and the receiver unit to form an enclosure that retains the energy storage device therein, the housing further comprising:
a first electrical connector that is disposed on the first side and electrically coupled to the energy storage device, the first electrical connector facing in a first direction;
a locking member that is disposed on the first side and resiliently biased into an extended, locking position, the locking member configured to be placed into a retracted, unlocked position by operation of either a manual actuator that is mechanically coupled to the locking member or an electronically controlled actuator that is mechanically coupled to the locking member; and
a second electrical connector that is disposed on the second side and electrically coupled to the energy storage device, the second electrical connector facing in a direction opposite the first direction in order that the second electrical connector can mate with a separate third electrical connector of a third device while at the same time the first electrical connector mates with a separate fourth electrical connector of a fourth device; and

a mounting member that comprises a bracket configured to couple with a personal transportation device, and a locking member, the mounting member comprising a second locking unit that is identical to the locking unit of the battery assembly, the second locking unit being configured to couple with the receiver unit of the battery assembly,
wherein the second locking unit comprises a fifth electrical connector that is coupled with a main battery of the personal transportation device, wherein the second electrical connector of the receiving unit of the battery assembly electrically couples with the fifth electrical connector to transfer power from the energy storage device of the battery assembly to the main battery of the personal transportation device, wherein the fifth electrical connector and the bracket are disposed on opposing sides of the mounting member, and wherein the housing comprises a magnetic member associated with a plate, the magnetic member being adapted to magnetically couple with a mobile device.

2. The battery assembly according to claim 1 , wherein the manual actuator is mechanically coupled to the locking member using a first cable and a second cable, wherein the first cable is coupled to a first side of the locking member and the second cable is coupled to a second side of the locking member.

3. The battery assembly according to claim 2 , further comprising a resilient biasing member that couples the locking member to a backstop.

4. The battery assembly according to claim 3 , wherein when the manual actuator is translated from a first position to a second position the first cable and the second cable draw the locking member towards the backstop to compress the resilient biasing member, placing the locking member in the retracted, unlocked position.

5. The battery assembly according to claim 1 , wherein a lock notch of the receiver unit of the battery assembly receives the locking member of the mounting member in an interior portion of the battery assembly.

6. The battery assembly according to claim 1 , further comprising:
a communications interface; and
a controller having a processor and memory, the processor executing instructions stored in memory to determine operational metrics of the energy storage device or another energy storage device of an additional battery assembly that is electrically coupled to the battery assembly.

7. A system, comprising:
a battery assembly comprising:
a communications interface;
an energy storage device;
a housing comprising a locking unit disposed on a first side of the housing, a receiver unit disposed on a second side of the housing opposite the first side, and a sidewall interconnecting the locking unit and the receiver unit to form an enclosure that retains the energy storage device therein, the housing further comprising:
a first electrical connector that is disposed on the first side and electrically coupled to the energy storage device, the first electrical connector facing in a first direction;
a locking member that is disposed on the first side and resiliently biased into an extended, locking position, the locking member configured to be placed into a retracted, unlocked position by operation of either a manual actuator that is mechanically coupled to the locking member or an electronically controlled actuator that is mechanically coupled to the locking member;
a second electrical connector that is disposed on the second side and electrically coupled to the energy storage device, the second electrical connector facing in a direction opposite the first direction in order that the second electrical connector can mate with a separate third electrical connector of a third device while at the same time the first electrical connector mates with a separate fourth electrical connector of a fourth device; and
a controller having a processor and memory, the processor executing instructions stored in memory to receive from and forward data to another battery assembly electrically coupled to the battery assembly or a docking station; and

the docking station being connected to a power source; and
a mounting member that comprises a bracket configured to couple with a personal transportation device, and a locking member, the mounting member comprising a second locking unit that is identical to the locking unit of the battery assembly, the second locking unit being configured to couple with the receiver unit of the battery assembly,
wherein the second locking unit comprises a fifth electrical connector that is coupled with a main battery of the personal transportation device, wherein the second electrical connector of the receiving unit of the battery assembly electrically couples with the fifth electrical connector to transfer power from the energy storage device of the battery assembly to the main battery of the personal transportation device, wherein the fifth electrical connector and the bracket are disposed on opposing sides of the mounting member, and wherein the housing comprises a magnetic member associated with a plate, the magnetic member being adapted to magnetically couple with a mobile device.

8. The system according to claim 7 , wherein the actuator of the first battery assembly is mechanically coupled to the locking member using a first cable and a second cable, and wherein the first cable is coupled to a first side of the locking member and the second cable is coupled to a second side of the locking member.

9. The system according to claim 8 , further comprising a resilient biasing member that couples the locking member to a backstop that is mounted to a plate.

10. The system according to claim 9 , wherein when the actuator is translated from a first position to a second position the first cable and the second cable draw the locking member towards the backstop to compress the resilient biasing member, placing the locking member in the retracted, unlocked position.

11. A system, comprising:
a plurality of stackable battery assemblies arranged in a daisy-chain configuration, each of the plurality of stackable battery assemblies comprising:
an energy storage device;
a housing comprising a locking unit disposed on a first side of the housing, a receiver unit disposed on a second side of the housing opposite the first side, and a sidewa

Assignees

• Ford Global Tech Llc

Inventors

• Mayberry Scott
• Sohmshetty Raj

Classifications

• H01M10/4257

  Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries · CPC title

• H01M10/425 Primary

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• B60L53/80

  Exchanging energy storage elements, e.g. removable batteries · CPC title

• H01M50/576

  in response to theft · CPC title