Motor control device, motor control method, and motor unit

Patent metadata

Field	Value
Publication number	US-12009767-B2
Application number	US-202017442576-A
Country	US
Kind code	B2
Filing date	Mar 26, 2020
Priority date	Mar 26, 2019
Publication date	Jun 11, 2024
Grant date	Jun 11, 2024

Abstract

A motor control device for controlling a brushless motor including a rotor and a three-phase armature coil includes: a position detection unit which detects the rotational position of the rotor; a control unit which outputs, in a first control mode or a second control mode, a first drive signal or a second drive signal to an inverter at a current-supply timing based on the rotational position of the rotor; and the inverter which outputs a first current-supply signal or a second current-supply signal to the three-phase armature coil when the first drive signal or the second drive signal is input. For any two of the three phases, a duty value when the duty of the applied voltages is the same is larger in the second control mode than in the first control mode.

First claim

What is claimed is:

1. A motor control device, which controls a brushless motor comprising a rotor and a three-phase armature coil of U-phase, V-phase, and W-phase, comprising:
a position detection unit which detects a rotational position of the rotor;
a control unit capable of selecting a first control mode and a second control mode, and which
outputs, in the first control mode, a first drive signal to an inverter at a current-supply timing based on the rotational position of the rotor, and
outputs, in the second control mode, a second drive signal to the inverter at the current-supply timing based on the rotational position of the rotor; and
the inverter which outputs, in the first control mode, a first current-supply signal as an applied voltage applied to the three-phase armature coil, and
outputs, in the second control mode, a second current-supply signal as the applied voltage applied to the three-phase armature coil; wherein
for any two of the three phases, when a duty of the applied voltages becomes the same, a duty value in the second control mode is larger than a duty value in the first control mode, wherein
the first current-supply signal has
a waveform which is a third harmonic with a frequency that is triple of a fundamental frequency of a sine wave, and
the second current-supply signal has
a waveform which comprises, in the waveform which is the third harmonic with the frequency that is triple of the fundamental frequency of the sine wave,
a first overlap section between a section where only the duty of the applied voltage of the U-phase among the three phases is 100% and a section where only the duty of the applied voltage of the V-phase among the three phases is 100%, in which both the duty of the applied voltage of the U-phase and the duty of the applied voltage of the V-phase are 100%;
a second overlap section between the section where only the duty of the applied voltage of the V-phase among the three phases is 100% and a section where only the duty of the applied voltage of the W-phase among the three phases is 100%, in which both the duty of the applied voltage of the V-phase and the duty of the applied voltage of the W-phase are 100%; and
a third overlap section between the section where only the duty of the applied voltage of the W-phase among the three phases is 100% and the section where only the duty of the applied voltage of the U-phase among the three phases is 100%, in which both the duty of the applied voltage of the W-phase and the duty of the applied voltage of the U-phase are 100%.

2. The motor control device according to claim 1 , wherein
in the second control mode,
the control unit outputs the second drive signal to the inverter at the current-supply timing that is advanced by an electrical angle larger than an advance angle in the first control mode with reference to the rotational position of the rotor.

3. The motor control device according to claim 2 , wherein
the second current-supply signal has a waveform in which an amplitude of the first current-supply signal is changed to a value larger than 50% of the duty of the applied voltage applied to the armature coil, the duty of the applied voltage is set to 100% in a section where the duty of the applied voltage is 100% or more, and the duty of the applied voltage is set to 0% in a section where the duty of the applied voltage is 0% or less.

4. The motor control device according to claim 2 , wherein
the control unit performs current supply so that a section where the duty of the applied voltage of at least one of the three phases is 100% or more is in a range of 110° to 155°.

5. The motor control device according to claim 1 , wherein
the second current-supply signal has a waveform in which an amplitude of the first current-supply signal is changed to a value larger than 50% of the duty of the applied voltage applied to the armature coil, the duty of the applied voltage is set to 100% in a section where the duty of the applied voltage is 100% or more, and the duty of the applied voltage is set to 0% in a section where the duty of the applied voltage is 0% or less.

6. The motor control device according to claim 5 , wherein
the control unit performs current supply so that a section where the duty of the applied voltage of at least one of the three phases is 100% or more is in a range of 110° to 155°.

7. The motor control device according to claim 1 , wherein
the control unit performs current supply so that a section where the duty of the applied voltage of at least one of the three phases is 100% or more is in a range of 110° to 155°.

8. A motor unit, comprising:
a brushless motor which is a brushless wiper motor that makes a wiper arm swing, and
the motor control device according to claim 1 .

9. A motor unit, comprising:
a brushless sunroof motor for opening and closing a roof panel, and
the motor control device according to claim 1 .

10. A motor control method of a motor control device which controls a brushless motor comprising a rotor and a three-phase armature coil of U-phase, V-phase, and W-phase, wherein
the motor control device comprises:
a position detection unit which detects a rotational position of the rotor;
a control unit capable of selecting a first control mode and a second control mode, and which
outputs, in the first control mode, a first drive signal to an inverter at a current-supply timing based on the rotational position of the rotor, and
outputs, in the second control mode, a second drive signal to the inverter at the current-supply timing based on the rotational position of the rotor; and
the inverter which outputs, in the first control mode, a first current-supply signal as an applied voltage applied to the three-phase armature coil, and
outputs, in the second control mode, a second current-supply signal as the applied voltage applied to the three-phase armature coil; and
the control unit performs control in a way that for any two of the three phases, when a duty of the applied voltages becomes the same, a duty value in the second control mode is larger than a duty value in the first control mode, wherein
the first current-supply signal has
a waveform which is a third harmonic with a frequency that is triple of a fundamental frequency of a sine wave, and
the second current-supply signal has
a waveform which comprises, in the waveform which is the third harmonic with the frequency that is triple of the fundamental frequency of the sine wave,
a first overlap section between a section where only the duty of the applied voltage of the U-phase among the three phases is 100% and a section where only the duty of the applied voltage of the V-phase among the three phases is 100%, in which both the duty of the applied voltage of the U-phase and the duty of the applied voltage of the V-phase are 100%;
a second overlap section between the section where only the duty of the applied voltage of the V-phase among the three phases is 100% and a section where only the duty of the applied voltage of the W-phase among the three phases is 100%, in which both the duty of the applied voltage of the V-phase and the duty of the applied voltage of the W-phase are 100%; and
a third overlap section between the section where only the duty of the applied voltage of the W-phase among the three phases is 100% and the section where only the duty of the applied voltage of the U-phase among the three phases is 100%, in which both the duty of the applied voltage of the W-phase and the duty of the applied voltage of the U-phase are 100%.

Assignees

• Mitsuba Corp

Inventors

• Ohori Ryo
• Shioda Naoki
• Hayata Masaki
• Yatsuda Takashi
• Kawasaki Atsushi

Classifications

• H02P2209/13

  Different type of waveforms depending on the mode of operation · CPC title

• H02P2209/11

  Sinusoidal waveform · CPC title

• H02P2209/07

  Trapezoidal waveform · CPC title

• B60S1/08

  electrically driven {(conjoint control of windscreen wiper motor and liquid supply of windscreen washer B60S1/482; conjoint control of windscreen wiper motor and means for cleaning parts o parts other than windscreens or front windows B60S1/56, B60S1/58, B60S1/606)} · CPC title

• B60J7/0573

  power driven arrangements, e.g. electrical · CPC title